Functional gages cannot be used to inspect features specified at LMC.

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In summary, the statement "Functional gages cannot be used to inspect features specified at LMC" means that functional gages are not meant to take measurements. They are only used to reject parts that are borderline MMC. This is because they cannot accurately measure features specified at LMC, which is used to maintain a minimum distance between features. The book "GD&T for Mechanical Design" by Cogorno explains this concept further on page 24.
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dav2008
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"Functional gages cannot be used to inspect features specified at LMC."

What does that statement mean?

I am going through "GD&T for Mechanical Design" by Cogorno (McGraw-Hill) and it makes that statement on page 24.

As the size of the feature departs from LMC toward MMC, a bonus tolerance
is gained in the exact amount of such departure. Bonus tolerance
is the difference between the actual feature size and the LMC of the feature.
The bonus tolerance is added to the geometric tolerance specified in
the feature control frame. LMC is used to maintain a minimum distance
between features. The LMC is seldom used. Functional gages cannot be
used to inspect features specified at LMC.
 
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Functional gages aren't meant to take measurements. They're only intended to reject parts that are borderline MMC. If there is any interference between the functional gage and the part, the part is rejected.

An example would be using a gage pin to see if a shaft will fit through a hole. The size of the gage pin corresponds to the maximum diameter allowed for the shaft. If the hole is anywhere below MMC, and therefore larger than its smallest allowable size, the gage pin would not interfere with the hole. If the hole is larger than your allowable tolerance, the gage would not reject it.

I would be surprised if there isn't a chapter on gages in that book somewhere that could probably explain it a little better.
 
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Skrambles said:
Functional gages aren't meant to take measurements. They're only intended to reject parts that are borderline MMC. If there is any interference between the functional gage and the part, the part is rejected.

An example would be using a gage pin to see if a shaft will fit through a hole. The size of the gage pin corresponds to the maximum diameter allowed for the shaft. If the hole is anywhere below MMC, and therefore larger than its smallest allowable size, the gage pin would not interfere with the hole. If the hole is larger than your allowable tolerance, the gage would not reject it.

I would be surprised if there isn't a chapter on gages in that book somewhere that could probably explain it a little better.

Ah ok thanks. I glossed over the word "functional", and the book does explain a bit more about them later on. I guess I should have figured out what a functional gage is before asking about it ;)
 

1. What are functional gages?

Functional gages are specialized tools used in manufacturing to inspect the functionality and performance of a part or product. They are designed to mimic the functioning of the final product and are used to ensure that all dimensions and features are within specified tolerances.

2. Why can't functional gages be used to inspect features specified at LMC?

LMC stands for "Least Material Condition" and refers to the smallest amount of material that can exist within the specified tolerance zone. Functional gages are not designed to measure this minimum material condition and are therefore unable to accurately inspect features specified at LMC.

3. Can other types of gages be used to inspect features specified at LMC?

Yes, other types of gages such as pin gages, plug gages, and optical comparators can be used to inspect features specified at LMC. These gages are specifically designed to measure the minimum amount of material within a tolerance zone.

4. What are the consequences of using functional gages to inspect features specified at LMC?

If functional gages are used to inspect features specified at LMC, it may result in incorrect measurements and lead to non-conforming parts being accepted. This can ultimately affect the performance and functionality of the final product.

5. Are there any alternatives to using functional gages for inspecting features specified at LMC?

Yes, there are alternative methods such as coordinate measuring machines (CMMs) and laser scanning that can accurately measure features specified at LMC. These methods use advanced technology to capture precise measurements and can be more reliable than using functional gages.

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