Simple and Reliable Metering Solutions for Sorting M&Ms in Kinetic Sculptures

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SUMMARY

The discussion focuses on developing a reliable metering solution for sorting M&Ms by color in kinetic sculptures. The user is currently utilizing an Internal Geneva wheel mechanism but faces issues with M&M fragments causing jams. A proposed solution involves using a sieve to filter out fragments before they enter the hopper, ensuring only whole M&Ms are processed. The community is encouraged to suggest alternative mechanisms that maintain simplicity and reliability.

PREREQUISITES
  • Understanding of kinetic sculpture design principles
  • Familiarity with Internal Geneva wheel mechanisms
  • Basic knowledge of color sensing technology
  • Experience with material handling and sorting systems
NEXT STEPS
  • Research alternative metering mechanisms for sorting applications
  • Explore advanced color sensing techniques for improved accuracy
  • Investigate the design and implementation of sieves for material filtration
  • Learn about troubleshooting common issues in automated sorting systems
USEFUL FOR

This discussion is beneficial for artists, engineers, and hobbyists involved in kinetic sculpture creation, particularly those interested in automated sorting mechanisms and material handling solutions.

Involute
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I make computer-controlled kinetic sculpture (http://www.youtube.com/watch?v=oFNG-sxLnM8" one of my pieces). I'm working on a piece that will sort M&Ms by color. I've got the color ID and sorting parts under control, but I'm having trouble coming up with a simple and reliable mechanism for metering them individually out of the hopper and over the color sensor (which looks up at the bottom of each M&M).

My latest approach has been to use an http://upload.wikimedia.org/wikipedia/commons/7/7a/Internal_Geneva_wheel_ani.gif" with holes around the perimeter. Attached is a sketch of an early design. From a practical standpoint, the current version is identical. The problem is occasionally an M&M fragment gets in the hole and prevents a whole M&M from sitting flat, causing it to jam when the wheel tries to drive it under the triangular shaped diverter you can see in the sketch (see the other attachment). While I'm trying to fix this, I thought I'd reach out to the community and see if anyone has a better idea. I'm not wedded to the Geneva wheel approach, so don't feel you have to stick with that. All I ask is that it be simple and reliable.

Thanks for your help.
 

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If your problem is bits and fragments of M&M's, you could shake your M&M's over a simple sieve before passing them through your hopper. The sieve holes should be just under the diameter of the M&M's so that any fragments will fall through but the whole pieces will pass.
 

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