Simulating Gantry Crane in ANSYS: A Student's Query

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SUMMARY

The discussion centers on simulating a gantry crane using ANSYS, specifically addressing issues with geometry construction and simulation failures. The user is constructing the crane by assigning different cross-sections to line bodies and utilizing the "Add frozen" feature to prevent merging. However, the simulation fails due to "small equation pivot solver terms," indicating an under-constrained model. The user seeks a standard method to connect independent line bodies into a rigid structure.

PREREQUISITES
  • Understanding of ANSYS Mechanical simulation software
  • Knowledge of line body geometry and cross-section assignment
  • Familiarity with constraints and forces in structural simulations
  • Basic concepts of contact problems in finite element analysis
NEXT STEPS
  • Research methods for joining independent line bodies in ANSYS
  • Learn about the "Add frozen" feature and its implications in geometry creation
  • Investigate contact problem solutions in ANSYS Mechanical
  • Explore techniques for ensuring proper constraints in finite element models
USEFUL FOR

This discussion is beneficial for students and professionals working with ANSYS who are involved in structural simulations, particularly those focusing on complex geometries and assembly of multiple components.

Zablorg
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Hi all,

This might be considered a coursework question, insofar as I'm doing it as a student and not a professional, but it's less to do with homework type questions and more to do with software fiddling, so I thought I'd post it here. I apologize if it's not the right forum.

I've been given an assignment to simulate a gantry crane in ANSYS. The geometry is to be constructed by assigning appropriate cross-sections to line bodies, which act as the crane elements. As these elements require different cross-sections, I've needed to use "Add frozen" when generating them so that they don't merge into a single body of uniform cross-section.

Here's the complication; when I try to simulate this in Mechanical after applying constraints and forces, it fails, citing "small equation pivot solver terms". From some research I understand this to mean that the whole thing is under-constrained. And when I simulate the structure as a single line body (with only one cross-section, unfortunately), it works just fine, so the impression I get is that the individual elements I've created aren't connected to each other in any meaningful way.

I have of course looked into methods to manually join the appropriate elements, but none of my many attempts have been successful, and I have little understanding of which of the apparently numerous methods would be appropriate to use.

So my question is ultimately; Is there a standard way to generate a rigid structure out of several independent line bodies? To fuse touching structures into a single mass?
 
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Hi,
I just started using Ansys so I might just try and throw something out there.
Do you think it could be a contact problem? I suggest you look into that
 

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