ORC for waste heat recovery in cars

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Discussion Overview

The discussion revolves around the recovery of waste heat from car exhaust systems, focusing on methods to measure heat loss, potential applications of recovered heat, and the feasibility of various recovery systems. It includes theoretical considerations and practical implications in thermal engineering and automotive design.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests using a water jacket method to measure heat loss through the exhaust but expresses uncertainty about its accuracy and seeks alternative methods.
  • Another participant proposes a heat balance approach using fuel and air mass flow rates along with exhaust temperatures to estimate heat rejection.
  • Concerns are raised about the sufficiency of recovered heat to power a car's air conditioning system, especially during idling.
  • Some participants inquire about alternative uses for exhaust heat beyond turbocharging, suggesting that it could potentially improve thermal efficiency by converting heat into useful work.
  • A participant mentions skepticism regarding BMW's steam recovery system, questioning the practicality and efficiency of such systems due to potential hardware weight and cost.
  • Various unconventional uses for exhaust heat are proposed, including heating incoming fuel, generating warm water for cleaning, or powering small devices like an LCD panel.

Areas of Agreement / Disagreement

Participants express differing views on the feasibility and efficiency of various heat recovery methods, with no consensus reached on the best approach or the practicality of proposed systems.

Contextual Notes

Limitations include uncertainties regarding the accuracy of measurement methods, the practicality of proposed systems, and the assumptions underlying the effectiveness of heat recovery techniques.

Who May Find This Useful

This discussion may be of interest to automotive engineers, thermal engineers, and researchers focused on energy recovery systems and thermal efficiency in vehicles.

RAMAKRISHNA N
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hi there...to all the enthusiastic people of thermodynamics/thermal engineering. I am working on a project to recover the exhaust heat of a car,for which i require a great amount of guidelines from ur side.firstly,I am not sure as to how much of heat is wasted through the exhaust. Do u think i can use a primitive method which uses a water jacket(small dia pipe encircling atleast half the portion of the exhaust pipe)and find the mass flow rate and temp rise .I am not sure about the accuracy. Could u suggest some other method to measure the amount of heat rejected through exhaust.
Secondly,do u think the exhaust heat is simply sufficient to run a compressor of the cars airconditioning system.


regards

ram
 
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Heat rejected to exhaust is found out by measuring fuel mass flow into the engine, air mass flow into the engine, exhaust temperature and ambient temperature. Just do a simple heat balance.

I doubt the heat you are able to recover would be sufficient to run air conditioning; you need air con just as much while the engine is idling.
 
Is there any other way in which we can use the exhaust heat other than turbocharging?
I feel the thermal efficiency of the engine can be increased to an greater extent by converting the heat from the exhaust into useful work.
 
Last edited:
RAMAKRISHNA N said:
Is there any other way in which we can use the exhaust heat other than turbocharging?
I feel the thermal efficiency of the engine can be increased to an greater extent by converting the heat from the exhaust into useful work.

Sure, you could pass water through it and you'd have some warm water which you could clean your windows with. Or you could put a thermopile on it and power the LCD panel for the stereo. Or you could put a turbine in it, and use this to drive a compressor...
 
About the only thing, and I am sure this has been tried, is to use it to heat the incoming fuel. On our engines it's a good thing, but we don't run gasoline. I can't imagine anything really useful you could do with it.
 
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