Acid Stripping - with Ultrasonic Assist

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SUMMARY

The discussion focuses on the challenges of chemically stripping a metal oxide film from fused silica using heated phosphoric acid. The film's strong mechanical attraction to the substrate, exacerbated by high-temperature deposition, complicates the stripping process. The user seeks advice on employing an ultrasonic bath to enhance the effectiveness of the acid by facilitating deeper penetration into the substrate. Previous experiences with ultrasound in surface cleaning resulted in undesirable patterned etching, raising concerns about the method's reliability.

PREREQUISITES
  • Understanding of chemical stripping processes
  • Familiarity with ultrasonic cleaning technology
  • Knowledge of phosphoric acid properties and applications
  • Experience with material interactions at high temperatures
NEXT STEPS
  • Research the effects of ultrasonic cleaning on chemical stripping efficiency
  • Explore alternative acids for stripping metal oxide films
  • Investigate methods to mitigate standing wave patterns during ultrasonic cleaning
  • Learn about the thermal properties of fused silica and its interaction with various chemicals
USEFUL FOR

Chemical engineers, materials scientists, and technicians involved in surface treatment and film removal processes will benefit from this discussion.

lewdtenant
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Hello PF,

I am trying to chemically strip a metal oxide film from fused silica. The film was deposited at a fairly high temperature, which makes it more difficult to strip than at lower temperatures. During deposition, the film makes its way into the pores of the substrate and slow cooling induces a strong mechanical attraction of the film onto/inside the surface of the substrate.

It appears that this mechanical attraction is stronger than any chemical attraction with heated phosphoric acid, my acid of choice for this particular metal oxide film. I will probably experiment some with other acids, but my main question is with using an ultrasonic bath.

Does anyone have any knowledge of or experience using an ultrasonic bath to assist in chemical stripping? I am thinking about putting my pieces into a heated bath of phosphoric acid and then placing this container inside an ultrasonic cleaning tank. I am thinking that the cavitations from the ultrasonic action will allow the acid to penetrate further into the substrate and help remove the film.

Any insight is welcome/appreciated. Thanks
 
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Every time I used ultrasound to assist in a surface cleaning, stripping or etching it went bad. My experience showed that patterns of standing waves developed on the surface which resulted in a patterned etch.
 

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