Automating Placement of Crumbly Sponges in Pots

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SUMMARY

The discussion centers on automating the placement of crumbly sponge cakes into pots containing viscous substances, specifically cream and jam. Key challenges include the fragility of the sponges, their irregular shapes, and the need for precise placement within a confined machine space. Various automation solutions were proposed, including the use of gentle air jets, vacuum mechanisms, and heated cutting elements to minimize damage during handling. The feasibility of these solutions is contingent on budget constraints and the operational scale of the machinery involved.

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Food processing engineers, automation specialists, and production managers involved in the design and optimization of machinery for delicate food items.

  • #31
Itegral, this is a cut throat industry, often times we will buy a machine at a
bargain price, the manufacturer thinking they will make money on spare parts, their mark up is as high as 400%, but we simply draw up the parts and get them made locally, an example is a heat seal face, they charge 80 pounds for one, we get them made in batches of 10 for 200 pounds.
You are right about changing the product, if we do it takes weeks of trials
and the customer is involved in every stage, often rejecting the first, second attempt, one change took six attempts before every one was happy.
 

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