Can RPT Machines Be Upgraded with Low-Cost Laser Technology for 3D Printing?

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SUMMARY

The discussion centers on the feasibility of upgrading Rapid Prototyping Technology (RPT) machines, such as RepRap and Fab@Home, with low-cost laser technology for 3D printing using stereolithography. Participants explore the necessary wattage for lasers to cure photopolymers and the potential for using multiple low-power lasers to create intersecting beams for curing. The conversation highlights the importance of UV light in the curing process and questions the compatibility of home 3D printing materials with laser technology. Overall, the discussion emphasizes the need for further research into the chemistry of photopolymers and the practicality of integrating laser systems into existing RPT setups.

PREREQUISITES
  • Understanding of Rapid Prototyping Technology (RPT)
  • Familiarity with stereolithography (SLA) processes
  • Knowledge of UV-activated photopolymers
  • Basic principles of laser technology and wattage requirements
NEXT STEPS
  • Research the specifications of UV-activated photopolymers suitable for laser curing
  • Investigate the wattage requirements for lasers used in stereolithography
  • Explore the design and functionality of existing SLA machines
  • Examine the potential for using multiple low-power lasers in 3D printing applications
USEFUL FOR

This discussion is beneficial for hobbyists and engineers interested in 3D printing technology, particularly those looking to innovate low-cost RPT solutions using laser technology. It is also relevant for researchers exploring the integration of photopolymer chemistry with laser systems.

makethings
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Hi. I've been looking at RPT projects like reprap and fab@home whose aim is to provide a low cost solution to rapid prototyping. I was wondering if anyone with RPT experience could tell me if those machines could be outfitted with a laser (like what you might find in your typical home/office laser printer) and use a stereolithography to perform the printing.

I guess some things I want to find out are, like what wattage laser is needed to cure a vat of photopolymer to form a solid object. And is the cost reasonable to make a low cost 3d printer.
 
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The problem with a laser is that it goes in a straight line through the material and so would cure the full depth. You could imagine having a number of laser were the power for each was low so as to only trigger the cure where several beams intersected but the chemistry might be tricky.
I think most system rely on the cure only working with a comination of light (UV?) and air, so that the printer draws on the flat surface making an outline of that contour level which cures and then the model sinks slightly to give a new fresh surface.
 
I would have to do some background research on the "home versions." The SLA machines I am familiar with are nowhere near a home DIY set up. Don't they use some kind of powder with a binder, or am I dating myself with that?

Do you know off the top of your head what the media is that the home machines use? Is it even curable with a laser?
 
These personal fabber machines use fused deposition modelling as the technique. They use a polymorph stubstance as the material.

For curable laser technology, it would have to be some kind of UV activated liquid photopolymer, however, what kind of laser with the most minimal power (cheap cost) could do the job?
 

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