Choosing an efficient compressor

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Discussion Overview

The discussion revolves around selecting an efficient compressor driven by a diesel engine for a graduation project. The compressor is required to supply approximately 1.7 kg of air and compress it to 2 atmospheres, with a focus on achieving high efficiency, ideally above 90%. Participants explore various compressor types and their suitability for the specified requirements, including centrifugal, axial, and reciprocating compressors.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests that centrifugal or axial compressors may fit the requirements but notes that their typical efficiency is around 80-85%, which is below the desired threshold.
  • Another participant questions whether a diesel-electric setup could be used instead of a direct link between the diesel engine and the compressor.
  • There is a discussion about the flow rate, with one participant clarifying that the required flow rate is about 1300 liters per second, which is significantly high.
  • Concerns are raised about the efficiency of compressors running at high RPMs, as this may lead to losses.
  • One participant mentions that a compressor capable of over 2000 CFM would be expensive and require a powerful engine, suggesting that a smaller compressor with a receiver might work for short-term needs.
  • Another participant emphasizes that the compressor must operate continuously without time limits and that price is not a concern since the project is not for purchase.
  • A suggestion is made to consult sales engineers at compressor suppliers for tailored advice, emphasizing the importance of being well-prepared with industry-standard units.
  • A later reply indicates that a screw compressor was recommended by a supplier's engineering department, noting that the term "isentropic efficiency" was unfamiliar to them.
  • The project aims to develop a system that increases the efficiency of a diesel engine by utilizing waste energies, with the compressor playing a crucial role in this system.

Areas of Agreement / Disagreement

Participants express differing views on the types of compressors suitable for the project, with no consensus on the best approach. There are also varying opinions on the feasibility of achieving the desired efficiency and flow rate.

Contextual Notes

Participants mention limitations regarding the efficiency of different compressor types and the specific requirements for flow rates and operational continuity. There is also uncertainty about the availability of suitable off-the-shelf compressors.

OlegZin
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Hello everyone. I'm working those days on my graduation project, and I need a little assistance. I have to choose a compressor that would be driven by diesel engine. The compressor should supply about 1.7 kg air and compress it to 2 atmospheres.

It seems that centrifugal compressor or axial may fit, but I got a constraint that its efficiency will be about 90% or more which is pretty high, and these compressors typical efficiency may reach 80-85%. Compressors that do have such efficiencies are reciprocating compressors, but they are not able to supply the appropriate air flow.
Would be glad to hear any suggestions. Tried to find relevant threads in the forum but didn't find one that may help, if you know any, let me know
Thanks in advance
 
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That's too general...already tried this...
 
OlegZin said:
That's too general...already tried this...

Does the diesel have to be directly linked to the compressor? Can you use a diesel-electric setup? Usually compressor flow rates are measured in volumetric flow rates at several given pressures. Do you mean mass flow rate by the 1.7 kg? And why wouldn't reciprocating work? With enough RPMs and displacement, you should be able to get the flow rate you want at the compression you need. Do you mean you can't find any on the market like this?
 
The diesel have to be linked directly. The flow rate is about 1300 liters per seconds. It's a big flow rate, compressors that I've found on the net, supplying such a volume per minut and not second. one of the most important factors for me is high efficiency. in order to supple this flow the compressor must run on a high RPMs, and this may drop the efficiency because of losses doesn't it? What may be the solution for this?
 
What is this for?

A compressor capable of over 2000CFM will probably be over $100k, have an engine with hundreds of HP and come on a multi axle trailer.

How long do you need to supply the required flow rate for? If it's short term, a smaller compressor with a reasonable sized receiver (and a high flow regulator) might work.
 
Interesting idea regarding the small compressor, but anyways, it suppose to work continiously without any time limits. Regarding the price, it doesn't really matter, I'm not going to buy it, it just have to efficient.
 
I don't think this will be an off the shelf item, or at least will be POA and presumably you'll need a written quote for your design report.
so I think your best bet is to talk to sales engineers at compressor suppliers, IME if you are well prepared and know what you need (ie you need to use industry standard units for a start...) they are more than happy to help even when they know it won't result in a sale, you can sweeten the deal by offering an acknowledgment in your design report or poster. They will want to know what it's for (like we do here :wink: ), they may even have a better solution.
 
Billy, thanks for advice. Today I've talked with engineering department in a compressor supplier company. Term of "isentropic efficiency" sound to him like a curse. He didn't really know what is it efficiency, may be he used to work with catalogues and efficiency never mentioned there. He said that since I have such a volume to compress, in real life situation, he would suggest a screw compressor.
In general, purpose of my project is to develop system that would increase efficiency of a diesel engine by use of waste energies. The idea is that engine will drive the compressor, compressed air will be heated by cooling the engine and exhaust gases. Output power will come from kind of turbine\expander and not the engine it self, hopefully to increase total efficiency. This reminds Braiton cycle. In order to achieve this I need that other components would be as efficient as possible.
 

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