Does Leaving Torque Wrenches at High Settings Affect Calibration Accuracy?

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Leaving torque wrenches at high settings can affect their calibration accuracy over time due to the compression of the internal springs, which may lead to changes in their characteristics. While some users report minimal discrepancies when testing wrenches left at 50-75% of their maximum settings, the general consensus is that prolonged compression can cause wear and creep in the springs. This wear may not be immediately noticeable but can result in inaccuracies and calibration difficulties in the long run. Regular maintenance and returning wrenches to their lowest setting are recommended to preserve their precision. Proper care of these tools is essential for maintaining their accuracy and reliability.
shaun_598
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Hi,

I hope this is in the correct section, please feel free to move it or advise me to move if it's in the incorrect section.

I work as an aerospace engineer and a sideline of what i do is to maintain the torque wrenches we use on the equipment. We have a set schedule for maintenance every 3 months on where we test them with a 10% tolerance using a accratorque rig.

We get told like I am sure most others do, that you should return the torque wrench to its lowest setting to prevent the wrench from becoming inaccurate. However, I've recently left some of the wrenches set at their in use settings, some at 50-75% of their max setting. I've found that upon testing them at the 3 month intervals they showed very little discrepancies just like those returned to the low settings.

Im curious what is the theory behind winding them back to zero? And can anyone explain why there was no difference when i left them set?

Thanks
 
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It depends on the type of wrench, but in general they use springs, for their relatively consistent spring constant, to set the torque. By leaving the spring compressed to say, 50-60% of it's maximum rated setting, you are leaving that spring in compression for an extended period of time.

Springs wear out, and are subject to creep just like any other material. Leaving the spring in compression for extended periods of time (or numerous different times) will lead to changes in the springs characteristics. This will eventually cause it to become innacurate, and likely very difficult to even calibrate properly.

It's not going to happen instantly, as you've seen after leaving yours set to torque, but these are "precision" tools and you want to take care of them.
 
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