Electricity consumption of a fan in a cooling tower

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Discussion Overview

The discussion revolves around calculating the electricity consumption of a fan in a wet cooling tower system. Participants explore various formulas and methods to determine the power output and consumption based on parameters such as air volume, pressure differential, and efficiency coefficients.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant presents a formula for calculating air horsepower based on volume of air handled, total pressure differential, and water density, but notes it does not directly provide electricity consumption.
  • Another participant suggests that knowing the efficiency of the fan would allow for the calculation of electricity consumption from the power output.
  • A different formula is introduced, relating power consumption to air flow rate and constants specific to the tower, but the participant expresses uncertainty about the availability of those constants.
  • One participant proposes using fan laws to calculate power consumption based on rotational speed and other parameters, but acknowledges a lack of clarity on the original question.

Areas of Agreement / Disagreement

Participants generally agree that efficiency is a crucial factor in determining electricity consumption, but there is no consensus on the best formula or method to use. Multiple competing views and formulas are presented without resolution.

Contextual Notes

Participants express uncertainty regarding the efficiency coefficient and the specific constants needed for the proposed formulas. There are also unresolved questions about the applicability of different methods to the problem at hand.

Solibus
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Hi everybody!

I'm currently working on a project where a wet cooling tower is involved. The wet cooling tower is an induced draft system. I know the volume of air handled and also the properties of the air entering and leaving the system.

I want to determine the electricity consumption of the fan depending on these parameters.

I have found two formulas. The first comes from the .pdf "SPX - Cooling tower fundamentals", at the page 58, they present several formulas and there is one to calculate the power output of a fan: spxcooling.com/pdf/Cooling-Tower-Fundamentals.pdf‎

aph = ( Q * ht * D ) / (33000 * 12)

where:
aph -> air horsepower
Q -> volume of air handled
ht -> total pressure differential
D -> density of water at gauge fluid temperature

But this formula does not determine the electricity consumption of a fan. But the power output of one. Do you know if I can use an efficiency coefficient to calculate the electricity consumption?

Then, I found this website (http://www-old.me.gatech.edu/energy/beth/four.htm#A2), it gives an equation for the fan horsepower:

hp = A * cfm^B

where:
cfm -> air flow rate in the tower
A and B -> constants which correspond to a particular tower box size

What do you think about this equation? It may work, but I have looked for these two coefficients and I still haven't found them.

Thank you for your help.
 
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So currently your problem is once you need the efficiency. Once you get that, you get the answer, right?
 
I agree with you. However, I'm not sure this formula is the best one and I have no idea about this efficiency. It's for this reason, I posted on this forum. Because, I'm pretty sure that I'm not the first person who wants to calculate the electricity consumption of a fan. There is probably a well-known method to do it.
 
Is my question too vague? Thank you for the feedback.
 
Not sure if I completely understand your original question, but if you just need to calculate the power consumed by the fan(s), maybe you should just use the fan laws where the power is given by;

Power α ρN^3D^5

So if you know the power consumed by the fan at the nominal rotational speed (should be given in fan catalog), then using the formula above, you can determine the power (in watts) for a given speed which corresponds to the air flow rate through your system.
 

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