Help needed understanding the Vapour-Compression Cycle in refrigeration

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SUMMARY

The discussion centers on the Vapour-Compression Cycle in refrigeration, detailing the sequence of operations involving refrigerants. The refrigerant enters as a saturated vapor, is compressed to raise its temperature, and then releases heat to the ambient air, transitioning to a liquid state. The expansion device lowers the pressure, allowing the refrigerant to absorb heat from the interior of the fridge, thus completing the cycle. Key points include the necessity of maintaining a sub-cooled liquid before expansion and the importance of the evaporation step for effective heat removal.

PREREQUISITES
  • Understanding of the Vapour-Compression Cycle
  • Knowledge of thermodynamic principles, including the second law of thermodynamics
  • Familiarity with refrigeration components such as compressors and expansion devices
  • Basic concepts of phase changes in refrigerants
NEXT STEPS
  • Research the thermodynamic properties of refrigerants and their phase diagrams
  • Learn about the design and function of refrigeration compressors
  • Study the principles of heat transfer in refrigeration systems
  • Explore the impact of superheating on compressor efficiency and reliability
USEFUL FOR

Engineers, HVAC technicians, and students studying thermodynamics or refrigeration systems will benefit from this discussion, particularly those looking to deepen their understanding of the Vapour-Compression Cycle and its practical applications.

JMack23
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So I can follow the sequence of operations: the refrigerant enters the compression stage as a saturated vapour(a gas?) and it's compressed raising the temperature of the refrigerant, it gives off some of this heat to the surrounding ambient air, causing a decrease in temperature and an according phase change to liquid(does it all change to liquid at this point or is there a mix of liquid and vapour?). It's then put through an expansion device which causes the pressure to drop and expanding the liquid. This is what I don't get, if it's in a liquid state prior to this stage then why use the expansion device? Is it for further cooling? and then the final stage the liquid absorbs heat from the warmer air of the interior of the fridge causing it to become a gas again and so the cycle repeats. Also, intuitively it makes sense to me that there has to be some work input to the system to be able to extract the heat but it seems kinda strange to me since the main aim of the cycle is to make the refrigerant as cool as possible to be able to extract heat from the inside of the fridge so why would we want to make the initial starting condition HOTTER? Surely then this makes it more difficult(and requires more energy) to go from this elevated hotter temperature(compression stage) to the final cool stage where evaporation takes place. I'm a bit confused. If anyone could offer some clarification I would be tremendously grateful, thanks.
 
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JMack23 said:
So I can follow the sequence of operations: the refrigerant enters the compression stage as a saturated vapour(a gas?) and it's compressed raising the temperature of the refrigerant, it gives off some of this heat to the surrounding ambient air, causing a decrease in temperature and an according phase change to liquid(does it all change to liquid at this point or is there a mix of liquid and vapour?). It's then put through an expansion device which causes the pressure to drop and expanding the liquid. This is what I don't get, if it's in a liquid state prior to this stage then why use the expansion device? Is it for further cooling? and then the final stage the liquid absorbs heat from the warmer air of the interior of the fridge causing it to become a gas again and so the cycle repeats. Also, intuitively it makes sense to me that there has to be some work input to the system to be able to extract the heat but it seems kinda strange to me since the main aim of the cycle is to make the refrigerant as cool as possible to be able to extract heat from the inside of the fridge so why would we want to make the initial starting condition HOTTER? Surely then this makes it more difficult(and requires more energy) to go from this elevated hotter temperature(compression stage) to the final cool stage where evaporation takes place. I'm a bit confused. If anyone could offer some clarification I would be tremendously grateful, thanks.

The refrigerant is only a liquid because of the pressure. Pressurizing it alone doesn't drop the temperature. The act of expansion lowers the temperature as the liquid boils. Have you ever felt the air coming out of an aerosol can? It's cold. It's very cold. As the pressurized liquid rapidly expands, it boils, taking heat away from its surroundings. The same concept applies here.

You have to understand that the key concept of a refrigerator is the evaporation step. That's what removes the heat. Just as sweat removes heat from your body, the quick evaporation of the condensed refrigerant rapidly removes heat from the interior of the fridge.

We don't want the initial starting condition hotter, so that's why the condenser is cooled by the ambient air. If you look on the back of a fridge, the condenser tube is covered in fins that transfer the heat to the surrounding air.
 
JMack23 said:
So I can follow the sequence of operations: the refrigerant enters the compression stage as a saturated vapour(a gas?) and it's compressed raising the temperature of the refrigerant, it gives off some of this heat to the surrounding ambient air, causing a decrease in temperature and an according phase change to liquid(does it all change to liquid at this point or is there a mix of liquid and vapour?)

In an ideal cycle you have a sub-cooled liquid at this point (i.e. not two phase). In reality, you may have some quality here depending on the environmental conditions, heat load, and other variables.

It's then put through an expansion device which causes the pressure to drop and expanding the liquid. This is what I don't get, if it's in a liquid state prior to this stage then why use the expansion device? Is it for further cooling?
Also, intuitively it makes sense to me that there has to be some work input to the system to be able to extract the heat but it seems kinda strange to me since the main aim of the cycle is to make the refrigerant as cool as possible to be able to extract heat from the inside of the fridge so why would we want to make the initial starting condition HOTTER?

The purpose of this cycle is to pump heat from a cold zone to a hot zone. Since heat only moves from hot to cold (recall the second law of thermodynamics) the temperature in the condenser must be WARMER than the surrounding air to be able to reject any heat.

Now you have your sub-cooled, high pressure fluid and it is expanded. When you expand any fluid, without work or heat transfer, the temperature will drop. If this doesn't make sense imagine an ideal gas.

P=\rho R T

As P drops, T must as well to compensate in order for the relationship to hold. The same idea follows for the expansion process in a refrigeration cycle, although the relationship between P and T is MUCH more complicated for a refrigerant in the two phase region.

Back on point, as the fluid expands it has to expand to a temperature that is lower than the internal space you are trying to cool. Then, the cold space can move heat into the evaporator.

In addition, compressors are susceptible to damage if they pull two phase flow at the inlet of the compressor (called slugging). Slugging can cause massive pressure fluctuation inside the compressor and damage components. For this reason, system designers actually like to superheat the fluid (maybe 5-10K) at the compressor suction to ensure only gas enters the compressor. This reduces cycle efficiency but increases reliability of the compressors.
aroc91 said:
As the pressurized liquid rapidly expands, it boils, taking heat away from its surroundings.

No, this is no true. An ideal expansion process is isenthalpic (enthalpy is constant) you can check with the first law. Meaning, there is is no work or heat transfer during an ideal expansion process. The temperature change from an expanding fluid during expansion comes only from the change in pressure, this is an intrinsic change and does not require heat transfer to occur.
 

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