How Often Should Steps Be Sized to Eliminate Expansion Loops in Sloped Pipework?

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SUMMARY

This discussion focuses on the sizing and frequency of expansion loops in sloped pipework systems. The user has identified that a 2m wide loop requires a height of 4m and should be placed every 17m. They are seeking guidance on how to size steps in a downhill pipe to eliminate the need for expansion loops, noting that a 90-degree step is less effective than a loop. The user has access to Caesar pipe stress software and is operating within a temperature range of 15 to 300 degrees Celsius, with approximately 30 cm of expansion over 50 meters.

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  • Understanding of expansion loops in piping systems
  • Familiarity with Caesar pipe stress software
  • Knowledge of thermal expansion principles
  • Basic engineering calculations for pipe sizing
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  • Research the impact of slope on expansion loop requirements
  • Explore advanced references on thermal expansion in piping systems
  • Learn about alternative methods to manage thermal expansion without loops
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Mechanical engineers, piping designers, and anyone involved in the design and analysis of sloped piping systems requiring thermal expansion management.

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I am working on a system that requires expansion loops. I have located formulae on engineering toolbox.com and the spirax sarco website for determining the size of the loops required. So a 2m wide loop needs to be 4m tall, and I need one every 17m, roughly.

What I struggling to get my head around is if I am stepping my pipe down a hill, what size and how often do I need a step to negate the requirement for expansion loops altogether. For some reason my mind can't piece this together. Does anybody have a view on the relationship?

My other question is, my aforementioned references, whilst useful, are hardly rock solid. Does anybody have a suggestion for references with a more defined foundation?

All ideas appreciated.
 
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The formulas in Spirax Sarco are useful but very conservative.

A 90 deg step down a hill will not be as affective as a loop of course.

I am fortunate I have access to the Caesar pipe stress software for these things.

What is your operating temperature.
 
From 15 to ca. 300 degC. I think there is about 30 com expansion in 50 m. The question is how many loops of what size do I need.

I keep getting a 4m high by 2m wide loop (twice), which intuitively seems massive to me, or a number of smaller ones.
 

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