Identifying & Accounting for Systematic Error in Scales with 1mg Capacity

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SUMMARY

This discussion focuses on identifying and accounting for systematic errors in scales with a 1mg capacity. Users suggest using tare measurements and calibrated weights to minimize errors. Calibration should be performed with weights closer to the target measurement, such as 1g or 10g, rather than 100g, to improve accuracy. The concept of Gage R&R (Gage Repeatability and Reproducibility) is introduced as a method for understanding measurement variations.

PREREQUISITES
  • Understanding of tare measurement techniques
  • Familiarity with calibrated weights and their usage
  • Knowledge of Gage R&R methodology
  • Basic principles of scale calibration
NEXT STEPS
  • Research "Gage R&R" studies and their applications in measurement systems
  • Learn about proper calibration techniques for precision scales
  • Investigate the impact of weight tolerance specifications from manufacturers
  • Explore best practices for handling and cleaning calibration weights
USEFUL FOR

This discussion is beneficial for laboratory technicians, quality control professionals, and anyone involved in precision measurement and scale calibration.

Jhon81
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Hi everyone,
I have a scale that should weight as low as 1mg, if there was a systematic error how could I identify it and include it in my calculations?
 
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I assume you are accounting for Tare.
Put the container on the scale and weigh it. That's your tare.
Then put the material you want to weigh into that container and place the container back onto the scale and weigh it. Then subtract the tare.

That tare will include the weight of the container and any fixed error in the scale.

If that is the type of systematic error you are talking about, then you have your answer.
Otherwise, explain it more detail.
 
Last edited:
Jhon81 said:
if there was a systematic error how could I identify it
Besides the approach mentioned above, the other approach is to use a set of calibrated weights of precisely known masses.
 
.Scott said:
I assume you are accounting for Tare.
Put the container on the scale and weigh it. That's your tare.
Then put the material you want to weigh into that container and place the container back onto the scale and weigh it. Ten subtract the tare.

That tare will include the weight of the container and any fixed error in the scale.

If that is the type of systematic error you are talking about, then you have your answer.
Otherwise, explain it more detail.
Hi Scott,
I am going to weight a very small amount of powder ( 0.7 gm ), so I do not think that using a container will help for this small amounts.
 
Dale said:
Besides the approach mentioned above, the other approach is to use a set of calibrated weights of precisely known masses.
Hi Dale,
I was thinking of calibrating the scale every time I use it to minimize the error.
I have a 100 gm weight to calibrate the scale so after calibration I weight it and gave me ( 100.320gm, 100.460gm, 100.630gm), can this be a systematic error and can i correct it?
 
Jhon81 said:
Hi Scott,
I am going to weight a very small amount of powder ( 0.7 gm ), so I do not think that using a container will help for this small amounts.
If you are using a good scale, do not put the powder directly onto it. That's not a good way to measure and it's not a good way to treat you scale.
Use something like a thin piece of paper. Measure the paper first, then put the powder on the paper and weight them together.

Also, if you are serious about knowing you systematic variations in measurement, the topic you are interested in is called "Gage R&R".
I will look for a good link - but here are a couple until I find a good one:
https://www.managementstudyguide.com/causes-of-measurement-variation.htm
https://en.wikipedia.org/wiki/ANOVA_gauge_R&R

edit---

OK: Here is a better link:
https://support.minitab.com/en-us/m...s/gage-r-r-analyses/what-is-a-gage-r-r-study/

When you go to that link, note that there are a list of related topic listed on the left. For example, check out "Worksheet Randomization for a Gage R&R Study".
 
Jhon81 said:
Hi Dale,
I was thinking of calibrating the scale every time I use it to minimize the error.
I have a 100 gm weight to calibrate the scale so after calibration I weight it and gave me ( 100.320gm, 100.460gm, 100.630gm), can this be a systematic error and can i correct it?
If you are trying to weigh less than 1 g then calibrating at 100 g will be suboptimal. You will be much better off calibrating to 1 g and maybe 10 g too. Be sure to check your calibration weight’s manufacturer specifications to know the tolerance and any proper handling/cleaning.
 

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