Interstate natural gas pipelines & valves

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SUMMARY

This discussion focuses on the installation frequency of shutoff valves on interstate natural gas pipelines, with a common intuition suggesting a distance of approximately 30 miles between valves. The velocity of gas flow in these pipelines is estimated at 20 m/sec. According to PHMSA data, a 24-inch pipeline can take about 10 minutes to burn through a 5-mile stretch if a failure occurs near one end. Additionally, shutoff valves are required every 8 miles for certain classes of pipelines, with remote-controlled valves taking about 10 minutes to close and manual valves taking 30 to 40 minutes.

PREREQUISITES
  • Understanding of PHMSA regulations regarding pipeline safety
  • Knowledge of gas flow dynamics in pipelines
  • Familiarity with pipeline classification as per 49 CFR 192.5
  • Awareness of remote-controlled vs. manual shutoff valve operations
NEXT STEPS
  • Research the PHMSA regulations on shutoff valve requirements for different pipeline classes
  • Study the impact of gas velocity on burn time in natural gas pipelines
  • Examine the economic considerations of remote-controlled valves versus manual valves
  • Explore case studies on pipeline incidents and their safety responses
USEFUL FOR

Pipeline engineers, safety regulators, and anyone involved in natural gas infrastructure management will benefit from this discussion, particularly those focused on safety measures and incident response strategies.

rollingstein
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Often there's these stories on TV about someone accidentally damaging a large diameter natural gas pipeline while digging a ditch etc. and then a huge raging fire.

What I'm wondering about is how frequently are shutoff valves installed on these lines. My intuition says ~30 miles apart at most. If so, how long does 30 miles worth of piped gas take to burn itself out. I'm just trying to get a rough estimate here.

In a flowing interstate pipe I think gas velocity is somewhere about 20 m/sec? Though not sure how to estimate the burn time after the valve is shut off.
 
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This http://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/Files/rcv_rpt.fnl.pdf page 6 gives "10 minutes for a 5 mile stretch of 24 inch pipeline if the failure is near one end".

Page 15 makes the comment that "of 81 incidents studied, virtually all fatalities and injuries occurred within the first 3 minutes".

Page 16 gives a requirement of shutoff valves every 8 miles for some class of pipeline (I've no idea what the jargon means).

Another consideration is the length of time it takes to close any shutoff valves - estimated at 10 minutes for remote controlled valves and 30 to 40 minutes for manual valves. The general conclusion seems to be that RC values were technically feasible but don't have any economic benefit.
 
The term 'class' refers to the number of inhabited buildings within a certain distance of a gas pipeline. A Class 1 location is offshore, and presumably there are no inhabited buildings nearby. The other Class designations are defined in the Code of Federal Regulations, 49 CFR 192.5.
 

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