edpell said:
Here is my super rough starting estimate. 1000 tons to LEO for the total program. At SpaceX costs of $10,000/Kg that would be $10 billion for launch services. Let's say $10 billion for fabrication and $10 billion for ground facilities and $30 billion for salaries. So we have a total of $60 billion over a ten year program. A real bargain compared to $20,000 billion to save the owners of banks.
Where did you get these numbers? Did you just make them up?
"1000 tons to LEO" -- 1000 tons of what?
"10000/Kg" -- Elon Musk may shoot you for saying that. The cost with Falcon 9 supposedly will be $3,273/kg. The Falcon 9 has not even had its first test flight yet. SpaceX has a history of underestimating the difficulties of getting into orbit. I suspect the real number once they get Falcon 9 working will move toward the $10-15k/kg with current launch technology.
However, using a heavy lifter adds a lot of complications to the project. A lot of on-orbit manufacturing will be needed. A heavy-lifter does not have the oomph needed to lift all the material in one launch. This in turn means that an on-orbit assembly facility is needed -- and that will add a lot of cost to the mission. A lot more than 1000 tons.
"$10 billion for fabrication" -- The main cost of a manned Mars mission is not the launch cost of the mission itself. It is the development of a whole bunch of stuff that does not currently exist that will cost a huge amount of money. You are acting as if all we have to do is build stuff that we already know how to build. We don't even know *what* to build, let alone know how to build it. This number is low by at an order of magnitude, minimum.
"$10 billion for ground facilities" -- I hope not. This number is too high. Using commercial launch vehicles, the costs for those facilities will be borne by the launch provider. The fabrication and test monies should include facilities to accomplish that goal. If by "ground facilities" you mean ops, I sure hope we do not need a standing army to operate this Mars mission.
"$30 billion for salaries" -- That's about 10,000 people for 10 years. At its peak, the Apollo program employed 400,000 people. I suspect your $30 billion is an order of magnitude low, minimum.
Bottom line: Your launch price per kg is hopefully too high, but that 1000 tons is probably too low. Call this a wash. You overestimated ground facilities costs, but that is irrelevant because your numbers for fabrication and salary are low by an order of magnitude. Your $60 billion is an order of magnitude low. At least.