Plastic deformation, or just cracks?

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SUMMARY

The discussion revolves around interpreting results from an ANSYS model of a cantilever plate made of metal, measuring 0.018" in thickness and 1"x1" in length and width. The model indicates a peak von Mises stress concentration of 180 ksi at a hole boundary, significantly exceeding the material's yield strength. Participants emphasize the importance of understanding the material's mechanical properties, including tensile strength and fracture mechanics, to assess potential plastic deformation and crack initiation risks.

PREREQUISITES
  • Understanding of ANSYS modeling techniques
  • Knowledge of von Mises stress and stress concentration factors
  • Familiarity with material mechanical properties, including tensile strength
  • Basic principles of fracture mechanics
NEXT STEPS
  • Research ANSYS modeling for stress analysis in cantilever beams
  • Study the relationship between stress-strain behavior and plastic deformation
  • Learn about fracture mechanics principles, focusing on crack initiation and propagation
  • Investigate material classification systems relevant to mechanical properties
USEFUL FOR

Mechanical engineers, materials scientists, and anyone involved in structural analysis or failure assessment of metal components will benefit from this discussion.

MJCfromCT
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Hi everyone,

I'm having a bit of difficulty interperting the results of an ANSYS model I'm currently running. This is of a small, thin piece of metal (0.018" in thickness, ~1"x1" length x width), that I am fixing at one end and displacing the other end ~0.015". Essentially this is a cantiliver plate. On the plate, near the fixed end, are a series of small holes. ANSYS reports that at the boundary of one of the holes, there will be a peak stress concentration of 180ksi. This is when plotting von mises stress. This is about 150ksi higher than what I think this piece can handle.

Is there any way to determine if this piece will plastically deform in the area of the stress concentration, making the stress concentration a non-issue? On the other hand, is there some sort of rule-of-thumb to determine if initiating a crack could be a concern?

Thanks in advance, and I'd be happy to provide any additional information.
 
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For both of your questions I'd start by asking what you know about the material in question with respect to mechanical properties (anything about tensile and fracture mechanical would be a start along with some sort of a "classification" what it is in general). The judgment would have to be done on the basis of stress-strain behavior / limit load and then progress towards a fracture mechanical approach with respect to the crack initiation & propagation part (and under what sort of conditions these might occur ... starting with temperature and such). And also would need to know how you arrived at your stress value, elastic analysis imagine?
 

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