Replacing Plastic Push Pin Clips With Rivnuts in Car

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SUMMARY

This discussion centers on replacing plastic push pin fasteners in vehicles with rivnuts and bolts for improved accessibility and ease of removal. Users express frustration with the difficulty of removing plastic clips and suggest that rivnuts, while potentially prone to rust, offer a more durable solution. Stainless rivnuts are recommended as a corrosion-resistant alternative. Additionally, Dzus fasteners are mentioned as a viable option for applications requiring frequent access.

PREREQUISITES
  • Understanding of automotive fasteners, specifically plastic push pin fasteners and rivnuts.
  • Knowledge of corrosion resistance in materials, particularly in automotive applications.
  • Familiarity with tools required for fastener removal and installation.
  • Basic principles of automotive design and access requirements for maintenance.
NEXT STEPS
  • Research the properties and applications of stainless rivnuts for automotive use.
  • Learn about Dzus fasteners and their advantages for quick access in automotive settings.
  • Explore the use of wellnuts and their longevity compared to rivnuts.
  • Investigate the best practices for removing and replacing plastic push pin fasteners.
USEFUL FOR

Automotive enthusiasts, DIY mechanics, and anyone looking to improve vehicle maintenance efficiency by replacing difficult-to-remove fasteners.

YoshiMoshi
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TL;DR
Should I replace plastic push pin clips with rivnuts in my car?
I have a typical passenger sedan, and I see these little black plastic push pin fasteners holding my trunk liner to the trunk, splash apron underneath the car the subframe, the wheel well liners etc.. They are a pain to remove. I always have to pry on them really hard, and sometimes they brake or am worried that I'm going to ruin something in the process while trying to remove them. They are a pain to remove.

I get why these where used. You don't have access to the other side, so a typical bolt and nut will not work for fastening the two materials together. The sheet metal is to thin, so can't put threads in it. These plastic fasteners are very cheap. The two pieces cannot be fastened with a semi-permanent fastening mechanism.

But I was thinking of just replacing them rivnuts and bolts so I can avoid the frustration in the future? i don't see any bad side effects of doing this? I have steel rivnuts, did a magnet test on them, so don't have to be worried about galvanic corrosion, steel on steel. I know it will stick out like a sore thumb, but it will allow me to quickly unfasten the liners. It's a lot easier to work in the engine bay from below when you can remove the fender liners! But not when you have to fight with the silly plastic clips. But if I could just simply unbolt it, from the car, would do it every time for a wider viewing angle and greater access!

I've also learned of wellnuts, but I think they wont' last as long as rivnuts, and rivnuts are a better option?
 
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Rivnuts would work, except that they may rust.
Consider using nylon screws, and having spares.
The head should have a big diameter and low profile, with PH2.
The available head may decide the screw thread selected.
 
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YoshiMoshi said:
these little black plastic push pin fasteners
You'll get better advice if you tell us what kind of fastener you are talking about. Maybe a picture or a link to replacements?

YoshiMoshi said:
These plastic fasteners are very cheap.
So then you can buy an assortment from amazon and replace them if they are mangled after removal. Plus maybe a removal tool. All of this kit is cheaper than the rivnut equivalent.

YoshiMoshi said:
But not when you have to fight with the silly plastic clips.
Wait... I could swear I thought you said they were push pin fasteners.

YoshiMoshi said:
I was thinking of just replacing them rivnuts and bolts so I can avoid the frustration in the future?
Sure, go for it. But note that no real auto mechanic would do that. They would learn how to work with the original design, which may require some learning and tools. My experience has probably been similar to yours; very frustrated doing it the wrong way, then I watched some YouTube videos and bought some cheap tools.

As @Baluncore said, rust is an issue underneath cars, but maybe you live in Tucson where that never happens.

Do you mean these?
 
I think the plastic pins/clips are used because they’re cheap and deter the less determined person.

As far as rivnuts go… I have used aviation rivnuts and they suck. They’re temperamental, easily damaged, and a pain to replace. I would not recommend them in the slightest. If you can get to the edge, I’d argue for clip style nutplates or Tinnermann nuts, tbh.
 
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Baluncore said:
Rivnuts would work, except that they may rust.
Stainless rivnuts are available and cheap.
Flyboy said:
I have used aviation rivnuts and they suck.
That's interesting. What thickness of sheet were you using?
 
sophiecentaur said:
That's interesting. What thickness of sheet were you using?
Generally .060 or less. Mostly for fairings on Cessna 172s
 

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