timmdeeg said:
The length of a real stick grows with a velocity ##< c## and therefore remains shorter than Hubble length.
It depends on how long the stick is, and how strong the inter-atomic forces in the stick are. It's quite possible for one end of the stick to be moving "faster than ##c##" relative to the other end of the stick, if the stick is long enough. But this "relative speed" is not a relative velocity in the sense of Special Relativity, so there's nothing preventing it from being faster than ##c##. A light beam emitted at one end of the stick, in the direction away from the other end, would recede
faster than the end of the stick itself does--so the light beam would also be moving "faster than ##c##" relative to the other end of the stick. (See further comments below.)
The important "relative speed" in determining how the stick behaves is the relative speed between neighboring parts of the stick, parts close enough together that a single local inertial frame can cover them both. This relative speed will always be less than ##c##--how much less depends, again, on how strong the inter-atomic forces in the stick are. Those forces have to resist some amount of tidal gravity, due to the universe's expansion, that is "trying" to pull the neighboring pieces of the stick apart. If the forces are strong enough, the neighboring pieces of the stick will not move apart at all--they will just experience some internal stress. In this limiting case, then the opposite ends of the stick will
not be moving apart either; the proper distance between the ends will be constant--because each small piece of the stick is keeping a constant proper distance from neighboring pieces, and the proper length of the stick as a whole is just the sum of all those small proper distances between neighboring pieces.
Note that this means that "comoving" objects at either end of the stick, objects which are moving with the expansion of the universe, will be moving away from each end of the stick. It also means that the stress on a given piece of the stick will get larger as you move towards either end (it will be zero at the center of the stick). So there is a limit in this case on how long the stick can be--basically it can't be equal to the Hubble length (or twice the Hubble length, i.e., the stick's diameter cannot span the Hubble sphere), because if it were, the stress at the ends of the stick would be infinite.
The other limiting case is that in which the forces between neighboring pieces of the stick go to zero--the inter-atomic bonds are so weak that they have a negligible effect on the worldlines of each individual piece of the stick. In this case, each individual piece of the stick will follow a "comoving" worldline--i.e., it will move along with the "flow" of the universe's expansion in its vicinity. In this case, the opposite ends of the stick can indeed be moving apart "faster than ##c##", as described in my first paragraph above, if the stick is long enough. There is no limit in this case on the length of the stick (but of course calling it a "stick" in this case is kind of a misnomer, since it does not behave like a single object, it's just a collection of particles).
The case of interest is an intermediate case between these two--neighboring pieces of the stick are moving apart, but not as fast as "comoving" worldlines would, i.e., the inter-atomic forces do affect the motion of the pieces of the stick, but not enough to keep neighboring pieces the same proper distance apart. In this case, the stick does behave more or less like a coherent object, but an elastic one--it's more like a rubber band than a stick, getting stretched as the universe expands. In this case, the opposite ends of the "band" can be more than a Hubble diameter apart, and can be moving faster than ##c## relative to each other (but note that, at the Hubble diameter, they won't be, because the pieces of the stick there are not following "comoving" worldlines). There will still be (I think) a limit on how long the stick can be, the limit will just be larger than the Hubble diameter. (I do not, however, think this limit will be the same as the point where the ends of the stick are "moving at ##c##" relative to each other. I haven't had time to do a calculation to confirm this, though.)