Should I add an intercooler and EGR to my turbocharged gas engine?

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SUMMARY

The discussion centers on the implications of adding an intercooler and Exhaust Gas Recirculation (EGR) system to turbocharged natural gas engines. It is established that intercoolers primarily serve to reduce the temperature of compressed air, enhancing air density rather than directly improving volumetric efficiency. The role of EGR systems is to lower combustion temperatures and potentially improve octane ratings, although the high octane nature of natural gas raises questions about their effectiveness. The forum participants seek empirical studies or papers to substantiate the effects of these modifications on turbocharged spark-ignition engines.

PREREQUISITES
  • Understanding of turbocharging principles
  • Knowledge of intercooler functionality and benefits
  • Familiarity with EGR systems and their impact on combustion
  • Basic concepts of natural gas engine performance
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  • Research the effects of intercoolers on turbocharged natural gas engines
  • Investigate the role of EGR in improving combustion efficiency
  • Study the relationship between air density and volumetric efficiency in turbocharged engines
  • Look for academic papers on the performance of turbocharged spark-ignition engines with intercoolers and EGR systems
USEFUL FOR

This discussion is beneficial for automotive engineers, performance tuners, and anyone involved in the design or optimization of turbocharged natural gas engines.

autoingenes
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Hey Guys needed some advice related to Turbocharging of natural gas engines.
I'm working on turbocharging of gas engine for the first time and was trying to do some research on the same before jumping into the nitty gritty stuff. I Do not have much experience working with turbochargers. Turbo natural gas engine are very rare and its difficult to find any helpful material either.

I know that turbocharged diesel engines generally include intercoolers to further increase the volumetric efficiency. Since Natural gas engine have lower volumetric efficiency, will adding an intercooler have a quantifiable improvement on increasing the volumetric efficiency?

Also what are the pro and cons of adding an EGR to the mix?

Any links/papers describing the effect (good or bad) of adding an intercooler and/or EGR to a turbocharged SI engine will go a long way in helping me make up my mind.
 
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Intercoolers are not there to improve the volumetric efficiency, per se. They are there to reduce the temperature of the compressed air to improve the air density and because charging the cylinders with heated air can produce excessive combustion temps and high EGTs.

EGR systems are there to make the gas behave like it has a higher octane rating and to reduce combustion temps in order to reduce pollution. Natural gas already has a very high octane rating, so it's questionable whether adding EGR would do much for octane. Not sure about the pollution part.
 

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