Understanding Failure in Helical Gears: The Role of Rolling and Sliding Contact

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SUMMARY

The discussion centers on the dynamics of failure in helical gears, specifically the roles of rolling and sliding contact. Participants assert that while spur gears primarily fail due to rolling contact, helical gears experience significant sliding contact due to their geometry. The conversation highlights the need for comparative literature on the wear characteristics of helical gear teeth, as well as the differences in failure mechanisms between rolling and sliding contact. It is concluded that helical gears, while quieter, may face unique challenges due to end thrust and sliding dynamics.

PREREQUISITES
  • Understanding of gear dynamics, specifically rolling and sliding contact
  • Familiarity with helical gear geometry and its implications on performance
  • Knowledge of wear mechanisms in mechanical components
  • Basic principles of gear design and failure analysis
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  • Research the wear characteristics of helical gears compared to spur gears
  • Study the effects of sliding contact on gear tooth failure
  • Examine literature on gear dynamics and failure mechanisms
  • Explore methods for mitigating end thrust in helical gear applications
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Mechanical engineers, gear design specialists, and students studying mechanical dynamics who are interested in understanding gear failure mechanisms and improving gear performance.

Nahahahah
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Hi everyone.
I'm a college student, and I need help of experts with gears.

What I know is that there are two dynamics in gear : rolling and sliding.
And I heard that the main cause of failure (wear) of spur gear is rolling.

Then... how about the cause of failure in the case of helical gear??
I felt that the sliding works as more important role in helical gear than spur gear because of their geometry.
But I can't find any literature that comparing effect of rolling and sliding on the surface of helical gear teeth (especially for failure).

And what is a difference between failure by rolling and sliding on the gear teeth??

I hope I could get an answer...
Thank you!
 
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Nahahahah said:
Then... how about the cause of failure in the case of helical gear??
Think of the helical gear as a stack of very thin spur gears with a one tooth twist in the stack. You will then see that helical and spur gears should be identical in wear characteristics. The advantage of helical is that there is no instant of tooth meshing contact, so the gears run quieter. The disadvantage is the end thrust.

Nahahahah said:
And I heard that the main cause of failure (wear) of spur gear is rolling.
Where did you hear that? Do you have a reference?
 
Nahahahah said:
And I heard that the main cause of failure (wear) of spur gear is rolling.

In it not clear just what this statement means. In a spur gear, there is sliding contact at all points of engagement other than momentarily at the pitch point. Nothing actually rolls. What exactly did you have in mind here?
 

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