What are the AGMA ratings standards for helical gears?

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SUMMARY

The discussion centers on the advantages of helical gears over spur gears, specifically regarding load capacity and operational efficiency. It is established that helical gears have a higher load capacity due to more teeth in contact during operation, which leads to quieter performance and reduced wear. However, the AGMA ratings indicate that changing from a spur gear to a helical gear can result in a significant drop in allowable horsepower, with a 10° helical gear reducing capacity by approximately 17% and a 15° helical gear by nearly 25%. Understanding AGMA standards is crucial for accurate gear selection.

PREREQUISITES
  • Understanding of gear mechanics and design principles
  • Familiarity with AGMA (American Gear Manufacturers Association) ratings
  • Knowledge of gear pressure angles and their impact on performance
  • Experience with gear calculation software for power and load analysis
NEXT STEPS
  • Research AGMA ratings standards for helical and spur gears
  • Learn about gear tooth contact mechanics and load distribution
  • Explore the impact of pressure angles on gear performance
  • Investigate software tools for calculating allowable power in gear sets
USEFUL FOR

Mechanical engineers, gear designers, and anyone involved in the selection and analysis of gear systems will benefit from this discussion, particularly those focused on optimizing gear performance and understanding AGMA standards.

ank_gl
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During internal viva, we were asked what is the particular advantage of using helical gears over spur gears. The guy next to me answered that it has higher load capacity given similar dimensions, similar material etc. Professor accepted his answer. I was kinda like :confused:

When I was asked, I said they have similar load capacities, but because of gradual loading, the wear is less, operation is quieter & a bit lesser dynamic load. So he reasoned because a helical gear has more number of teeth in contact, it has higher load capacity.

But when a spur gear transmits power, one full tooth transfers power, while in case of helical gears, part of 3-4 teeth will be engaged & will transmit power, & still would add up to only one complete tooth. So the professor was like ":zzz:you are wrong!".

I am confused!:confused:
 
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You are correct. They have more teeth in contact, but the entire face of the tooth is not in contact. They roll through the face. Now they do act quieter and do have advantages.

Example. We use a program which automatically calculates AGMA allowable power and so on and so forth. We have a standard spur gear set with a 25° pressure angle. If I keep EVERYTHING the same and change from spur to a 10° helical gear, the allowable limiting horsepower for the gear set drops about 17%. At 15° helical angle, the drop is almost 25%.

Tell your prof to check out the AGMA ratings standards.
 

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