3D Printing Small Optical Structures

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SUMMARY

Specialized 3D printers are now capable of producing small optical elements, significantly advancing the field of optical engineering. A notable company manufactures light shaping diffusers that manipulate light through interference patterns created by microscopic surface structures. Their technology likely involves a photopolymerizable film combined with an index matching fluid, specifically utilizing DuPont HRF700X318 photopolymer. The exact method for creating these surface structures remains unclear, suggesting that traditional 3D printing techniques may not be employed.

PREREQUISITES
  • Understanding of 3D printing technologies and their applications in optics
  • Familiarity with photopolymer chemistry and materials
  • Knowledge of optical interference patterns and their manipulation
  • Experience with light shaping diffuser technologies
NEXT STEPS
  • Research the capabilities of specialized 3D printers for optical applications
  • Explore the properties and applications of DuPont HRF700X318 photopolymer
  • Investigate the principles of optical interference and its practical uses
  • Learn about the manufacturing processes for light shaping diffusers
USEFUL FOR

Optical engineers, 3D printing specialists, materials scientists, and anyone involved in the design and production of optical components.

BillTre
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Specialized 3D printers can now produce small optical elements:
Described here.

There is also a company that makes light shaping diffusers (for lamps) that control the light by controlling the interference patterns of the light due to microscopic structures on the surface of the diffuser film.
(You can get free samples from them.)
Its not clear how these guys made their surface bumps, probably not 3D printing, yet.
 
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BillTre said:
There is also a company that makes light shaping diffusers (for lamps) that control the light by controlling the interference patterns of the light due to microscopic structures on the surface of the diffuser film.
(You can get free samples from them.)
Its not clear how these guys made their surface bumps, probably not 3D printing, yet.
Their patent describes using a photopolymerizable film with an index matching fluid. It's chemistry!
Looks like they're using DuPont HRF700X318 photopolymer.
 
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