Build Concave Mirrors Up to 1.5M Dia: Design a Grinding/Polishing Machine

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Discussion Overview

The discussion centers on the design and construction of a grinding and polishing machine for manufacturing concave mirrors up to 1.5 meters in diameter. Participants explore various approaches, materials, and techniques related to this task, as well as related projects such as building an equatorial mount for telescopes.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Homework-related

Main Points Raised

  • One participant seeks plans for constructing a grinding/polishing machine for large concave mirrors.
  • Another participant suggests a link to a resource for mirror construction.
  • A different participant discusses their idea of using an old car front wheel housing for building an equatorial mount, expressing concerns about stability and seeking advice on clock drives and construction tips.
  • One participant explains the principles of grinding a spherical surface, emphasizing the importance of uniform pressure, linear motion, and rotation, while also mentioning the availability of pre-sphericized glass blanks.
  • Concerns are raised about the complexity of making clock drives, particularly regarding gear specifications and the use of frequency converters.

Areas of Agreement / Disagreement

Participants express various ideas and suggestions, but there is no clear consensus on the best approach to building the grinding/polishing machine or the equatorial mount. Multiple competing views and techniques are presented without resolution.

Contextual Notes

Some limitations include the dependence on specific materials and designs, as well as unresolved technical details regarding the construction of clock drives and the effectiveness of different grinding techniques.

les trickett
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We Are Trying To Design A Grinding/polishing Machine To Manufacture Concave Mirrors Upto 1.5 M Dia
Does Anybody Have Any Plans For Construction
 
Astronomy news on Phys.org
Try here:

http://www.oblivion.net/~astro/mirror/mom/construction.html
 
Last edited by a moderator:
If you "Google" Grinding/polishing Machine you will find a lot of good links.

I have a Odyssey 1 Dobsonian and have been thinking of building an equatorial mount for it.
I am thinking of using an old front wheel housing from a junked car for base of the mount has anyone tried this or know someone who has?

I figured that the wheel housing would be over-kill but more is better than less when it comes to stability, as for the mount to the telescope itself I have some 1/2 inch steel plate that I can cut up and make a fork mount out of it. I know it will be heavy but it is going to be in a building and will not be moved.

Any suggestions for a clock drive and setting circles set up would be appreciated as well as any other construction tips.

Thanks
 
The principle for grinding a spherical surface is quite simple. Uniform pressure, linear motion of one of the surfaces, and rotation of the other surface. A small amount of randomness in the stroke, rotation speed or both is even better. Pre-sphericized glass blanks are commercially available pretty cheap. It's worth a look, you might be surprised how large and inexpensive these can be. It's not hugely expensive to make your own rig, but not cost effective unless you can sell a couple rough ground mirrors. Making clock drives is surprisingly difficult. You need gears with weird teeth numbers to make it work on house current [60 Hz], or some fairly pricy frequency converters. Albeit frequency converters might be a lot cheaper now than the last time I priced them.
 

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