Building a Bicycle with Mechanical Regenerative Braking

Click For Summary

Discussion Overview

The discussion revolves around the feasibility of building a bicycle with mechanical regenerative braking using a spiral spring mechanism. Participants explore the potential for energy storage during braking to assist in climbing hills, considering both theoretical and practical aspects of the design.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested
  • Homework-related

Main Points Raised

  • One participant proposes using a spiral spring to wind during braking and assist in climbing hills, questioning its feasibility and power output.
  • Another participant expresses skepticism about the practicality due to the potential weight of the mechanism outweighing benefits.
  • A different viewpoint suggests that the mechanical complexity of managing energy absorption and release could pose challenges, especially in varied riding conditions.
  • Some participants note that if practicality is not a concern, a working model could be built, emphasizing the need for a reversing mechanism for the spring.
  • Discussion includes the concept of using a "constant force spring" and calculating energy storage to evaluate its effectiveness in real-world applications.
  • Participants discuss the possibility of using stored energy from braking to assist in climbing hills and suggest comparing energy calculations for different scenarios.
  • There is mention of alternative solutions, such as using a generator-battery-motor set, which might be easier to regulate than a spring mechanism.
  • One participant shares a resource for purchasing springs that may provide additional information on energy storage capabilities.
  • A later reply corrects a previous statement regarding the grade of highways, clarifying it as an 8 percent grade instead of 8 degrees.

Areas of Agreement / Disagreement

Participants express a mix of skepticism and optimism regarding the project. While some believe it is feasible to create a working model, others raise concerns about practicality and mechanical complexity. No consensus is reached on the best approach or the overall feasibility of the design.

Contextual Notes

Limitations include the dependence on specific conditions for energy management, unresolved calculations regarding energy storage, and the complexity of integrating the spring with existing bicycle components.

ambush_xx
Messages
4
Reaction score
0
I am planning to build a bicycle with mechanical regenerative braking. I am thinking of setting a spiral spring to wind during braking and use its tension to assist in climbing hills

Would such a spring give me enough power for this? Are there any other alternatives?
Is this feasible??
Any info or tip would be appreciated.
 
Engineering news on Phys.org
It's definitely possible, but I suspect that the additional weight of the necessary 'clockwork' mechanism would outweigh any benefits you might gain.
 
i don't really see more than a few Kgs of additional weight from the 'clockworks', but can the spiral gear serve my porpose.
 
Last edited:
Welcome to PF, Ambush.
Even if you keep the weight down, the sticky part that I can foresee is in the mechanical complexity. If your riding conditions were exactly the same all of the time, it wouldn't be a problem. What troubles me is how you would set up the power-management system so that it both absorbs and releases the energy at rates that are suitable for different situations.
For instance, my town lies at the junction of three 8° grade highways that are over a km long each. You'd need a spring a metre in diameter to do any good here. Even someplace like San Fransisco has so many different lengths and grades to its streets that getting a 'generic' system to suit all of them seems quite daunting.
There's also the matter of how it would interact with your gear train.
As Brewnog said, it's very doable. Practicality, though...?
It might be worth sacrificing some weight issues and installing a small generator-battery-motor set. It would be easier to regulate.
 
I really don't need it to be practical, its just a project for school. Just a working model for demonstration purpose would do fine..
 
Last edited:
Oh... that's different, then.
If practicality isn't an issue, then you can definitely make one that will work to some extent. You'd need some sort of reversing mechanism, since a spring releases its energy in the opposite direction to which it was absorbed from, plus a 'neutral' to keep it out of the way in level riding.
Good luck with it. Keep us informed of your progress.
 
Hi ambush,
The type of spring you're referring to is called a "constant force spring" also called "constant torque spring" and "negator spring". All you need to do to show the effectiveness of such a project (in principal) is to calculate the amount of energy stored in a given spring, and relate that to the amount of energy you might be able to store during a typical braking application. If you size a spring that might do this, then compare the size and weight of that spring to what you believe is practical.

It might also be nice to see if the amount of energy stored for a spring could be used to augment the power needed to climb hills or something like that. I'd imagine being able to store up some energy while peddling along flat ground by applying the brake for example, then using that energy to help climb a hill.

Here's a website that sells these springs. They might have all the information you're looking for.
http://www.vulcanspring.com/mechanical/conf.html
 
Last edited by a moderator:
Will try that out...Thanks..
 
Q_Goest said:
It might also be nice to see if the amount of energy stored for a spring could be used to augment the power needed to climb hills or something like that. I'd imagine being able to store up some energy while peddling along flat ground by applying the brake for example, then using that energy to help climb a hill.

You can do that calc without worrying about the energy storage mechanism itself.

Ignoring air resistance etc, the KE that you can store when the bike stops = (1/2)mv^2. The energy needed to climb a hill of height h = mgh.

Play with those numbers and decide if your idea is going to work.

A more practical option might be to store the energy decelerating from speed V down to 0, and use it to help you accelerate on the level back up to speed V. That could be useful for cycling in cities. An electric motor/generator and a battery might be more practical than a spring. But Google for inventor Clive Sinclair in the UK to see how not to make money out of this idea. The Sinclair C-5 wasn't exactly a commercial success, and his second try at power-assisted bikes was even worse.
 
  • #10
It's too late for me to edit my previous post, so I'm just entering this as a correction for a typo. The highways leading to my town are 8 percent grades, not 8 degrees.
 

Similar threads

  • · Replies 21 ·
Replies
21
Views
2K
  • · Replies 8 ·
Replies
8
Views
2K
Replies
10
Views
3K
  • · Replies 9 ·
Replies
9
Views
2K
  • · Replies 7 ·
Replies
7
Views
2K
  • · Replies 35 ·
2
Replies
35
Views
7K
  • · Replies 22 ·
Replies
22
Views
2K
  • · Replies 1 ·
Replies
1
Views
3K
  • · Replies 5 ·
Replies
5
Views
4K
  • · Replies 5 ·
Replies
5
Views
4K