Can Pure Oxygen in a Pipeline Cause Fire?

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SUMMARY

Pure oxygen pipelines containing over 99% oxygen can ignite due to two primary mechanisms: impact and adiabatic compression. Impact occurs when particles in the oxygen flow strike stationary components, generating localized high temperatures capable of ignition. Adiabatic compression happens during sudden pressurization at dead ends in the pipeline, where the highest temperatures can also lead to fire. To mitigate these risks, it is essential to use ignition-resistant materials and maintain cleanliness by eliminating hydrocarbons. The Compressed Gas Association (CGA) provides relevant standards, specifically CGA G-4.4, for safe oxygen transmission and distribution.

PREREQUISITES
  • Understanding of gas dynamics and flow behavior
  • Familiarity with ignition sources and fire safety in gas systems
  • Knowledge of materials resistant to ignition
  • Awareness of CGA standards, particularly CGA G-4.4
NEXT STEPS
  • Research the impact of gas velocity on ignition risks in pipelines
  • Study adiabatic processes in high-pressure gas systems
  • Explore materials used in oxygen piping systems for fire resistance
  • Review CGA G-4.4 for best practices in oxygen transmission
USEFUL FOR

Engineers, safety professionals, and technicians involved in the design, maintenance, or operation of oxygen pipelines, as well as those focused on fire safety in gas transmission systems.

Ask1122
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Hi all, if you have very pure oxygen (+99%) in your pipeline. HOW does the velocity of the oxygen causes fire in the pipeline?

Thanks!
 
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Hi Ask. There's two basic ways this happens (that I can think of off the top of my head):
- Impact: Particles in the flow stream impact a stationary part internal to the system, especially where there is a change in direction such as inside valves or at T's or elbows. The impact creates a localized high temperature that can ignite.
- Adiabatic compression: Sudden pressurization of an oxygen pipe line will cause the oxygen to be compressed isentropically anywhere there is a 'dead end' inside the piping system. The very end of that dead end is where the highest temperature will be, and it is there that a fire can ignite.

There are methods to mitigate these risks such as using materials that either can't ignite or are highly resistant to ignition. Obviously keeping the system as clean as possible and removing any kind of hydrocarbon is very important as well.

The Compressed Gas Association (CGA) produces standards that are used for these types of systems. The one you might want to get your hands on is CGA G-4.4 "Industrial Practices for Gaseous Oxygen Transmission and Distribution Piping Systems". Check the CGA web site.
 
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