Carbon Brushes are Graphite right?

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SUMMARY

Carbon brushes are not pure graphite; they consist of a mixture of carbon, graphite, and various binders that are sintered during manufacturing. While the user in Sri Lanka is considering using carbon brushes as a heating element, it is important to note that brushes are designed for low resistance, unlike heating elements that require higher resistance for effective power dissipation. Alternatives such as carbon rods from old D-type cells or thick pencil leads can be viable options for heating applications, provided the user specifies the required power and operating voltage.

PREREQUISITES
  • Understanding of electrical resistance and its role in heating elements
  • Knowledge of materials science, specifically the composition of carbon brushes
  • Familiarity with sintering processes in manufacturing
  • Basic electrical engineering concepts related to power and voltage
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  • Research the properties of carbon brushes and their applications in electrical systems
  • Learn about the sintering process and its impact on material properties
  • Investigate the use of carbon rods from batteries as heating elements
  • Explore the thermal properties of pencil leads and their potential uses in heating applications
USEFUL FOR

Electrical engineers, materials scientists, hobbyists experimenting with heating elements, and anyone interested in alternative uses for carbon-based materials.

Panthera Leo
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Carbon Brushes are Graphite ... right?

I was wondering if the carbon brushes are graphite? and if yes how pure?
These days I am in Sri Lanka and can't find any seller offering pure graphite tubes, to be used as a heating element.

So I though what if... I could use these carbon brushes instead as a cheap & fast alternative until I get one from abroad... lol

It's not a cleaver thought but any chance it could work?!

Thanks in advance
 
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What resistance do you need? By design, brushes are short and fat and have as low a resistance as possible. A heating element needs to have high enough resistance to dissipate the power you require.- hence, long and thin (ish).
 


Brushes are not pure graphite, by a long way - They are a mixture of carbon, graphite and a collection of binders to "glue" them together. They are baked (sintered) during manufacture. When they are running inside a motor, some of those other chemicals are liberated and act as a lubricant between the brush and the commutator... one of those lubricants, I believe, is plain old water.
 


I wonder if a thick pencil core would work?
 


Yes, in principle - I have done it. You need to specify how much power you want and what your operating voltage will be before you can expect a quantitative answer but you can definitely get a pencil lead too hot to touch!
 

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