How to Clean Zn Sprayed on PP Film Motor Run Capacitors Without Chemicals?

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SUMMARY

The discussion focuses on the challenges of cleaning zinc (Zn) sprayed on polypropylene (PP) film motor run capacitors without using chemicals, as chemical methods are prohibited by EU directives. Mechanical cleaning methods, such as using a metal brush, have proven ineffective, as they do not fully remove the zinc without risking damage to the surface. Participants suggest consulting a chemist for insights on residue issues and emphasize the need for mechanical solutions that do not compromise the integrity of the capacitors.

PREREQUISITES
  • Understanding of motor run capacitors and their applications in air conditioning systems.
  • Familiarity with mechanical cleaning techniques and their limitations.
  • Knowledge of the properties and reactions of zinc with acids.
  • Awareness of EU directives regarding chemical usage in manufacturing processes.
NEXT STEPS
  • Research mechanical cleaning methods suitable for delicate surfaces, such as ultrasonic cleaning.
  • Investigate alternative non-chemical cleaning agents that comply with EU regulations.
  • Learn about the properties of polypropylene and its compatibility with various cleaning techniques.
  • Consult with a chemist to explore safe methods for removing zinc without damaging the substrate.
USEFUL FOR

This discussion is beneficial for engineers, technicians, and manufacturers involved in the production and maintenance of motor run capacitors, particularly those seeking to adhere to strict regulatory standards while ensuring product integrity.

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PP film cleaning
Motor run capacitors (air conditioning)?How to clean Zn sprayed on PP film? Try to clean mechanically and cut(trim). Do you have any idea? Can’t use any oil and forbidden to damage surface.
You can see cutted barrier(between 2 windings) on images. Image M10 is sprayed(not cutted sample).
Variants of mechanically cleaning not OK(not fully cleaned).
 

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Also i try to do cover from PVC shrinkable tube. I cut a piece of tube 3 mm high(high of barrier).Then sprayed(6 atm pressure plasma spraying). Then remove tube. I recived only outer side without Zn.
So not completely clened too. How to clean 2 sides from Zn?:rolleyes:
 
Zinc is dissolved by both Sulfuric and by Hydrochloric acids. The reaction releases Hydrogen gas which is explosive, so take care with plenty of ventilation and no nearby ignition sources. Other acids will also dissolve Zinc but some of the released reaction products are even more dangerous.

Best if you talk to a Chemist regarding what gets left behind and if the residue will be a problem for your application.

Lots of info found with: https://www.google.com/search?&q=dissolve+zinc+in+acid

Cheers,
Tom
 
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Sorry, but chemicls metods is forbidden by EU directives. Also i can damage partially Zn layer.
So may be some mechanical one. I try to clean by metal brush, clean some very liitle but it's very hard...
 

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