Checking My Gearbox RPM Calculations for Conveyors

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SUMMARY

The discussion centers on calculating gearbox RPM for conveyor systems using 2" diameter rollers. For a conveyor traveling 30 feet in 4.5 minutes, the calculated roller RPM is 12.733, necessitating a gearbox ratio of 117.8:1 with a 1500 RPM motor. For a second conveyor moving 28 feet in 20 seconds, the roller RPM is 160.5, requiring a gearbox ratio of 9.35:1 with the same motor speed. The calculations emphasize the importance of motor RPM in determining the appropriate gearbox ratio.

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SevenToFive
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I am not really buying my calculations of a gearboxes rpm for some conveyor applications. First conveyor has to travel 30 feet in 4.5 minutes with 2" rollers. If I divide 30' by 4.5minutes I get 6.667feet/minute and with a 2" diameter the gearbox should be about a 12:1 ratio.
The other is a conveyor to travel 28 feet in 20 seconds with 2" diameter rollers. IF I did this correctly I divided 28ft by 20 seconds to get 1.4ft/sec, which would give me 160rpm.

Thanks for checking my work.
 
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30 ft in 4.5 min = 6.667 ft per min = 80” per min.
A 2” diam roller has 6.283” circumference. So roller will be at 12.733 RPM.
How you get a 12:1 gearbox ratio I do not know. It depends on the motor RPM.
A 1500 RPM motor will need a reduction of 1500 / 12.733 = 117.8 : 1 ratio.

28 feet in 20 sec = 84 ft per min = 1008” per min.
2" diameter roller has 6.283” circumference. So roller will be at 160.5 RPM.
A 1500 RPM motor will need a reduction of 1500 / 160.5 = 9.35 : 1 ratio.
 
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SevenToFive said:
I am not really buying my calculations of a gearboxes rpm for some conveyor applications. First conveyor has to travel 30 feet in 4.5 minutes with 2" rollers. If I divide 30' by 4.5minutes I get 6.667feet/minute and with a 2" diameter the gearbox should be about a 12:1 ratio.
The other is a conveyor to travel 28 feet in 20 seconds with 2" diameter rollers. IF I did this correctly I divided 28ft by 20 seconds to get 1.4ft/sec, which would give me 160rpm.

Thanks for checking my work.
How is power transferred to the 2" rollers?

For instance, are they connected to a main drive shaft equipped with pulleys via heavy "rubber bands"?
Conveyor Lineshaft drive.jpg


If so, is there a chain or belted reduction between line shaft and gearbox?
 
Baluncore said:
30 ft in 4.5 min = 6.667 ft per min = 80” per min.
A 2” diam roller has 6.283” circumference. So roller will be at 12.733 RPM.
How you get a 12:1 gearbox ratio I do not know. It depends on the motor RPM.
A 1500 RPM motor will need a reduction of 1500 / 12.733 = 117.8 : 1 ratio.

28 feet in 20 sec = 84 ft per min = 1008” per min.
2" diameter roller has 6.283” circumference. So roller will be at 160.5 RPM.
A 1500 RPM motor will need a reduction of 1500 / 160.5 = 9.35 : 1 ratio.
I was using 1750 rpm for a motor speed. Thanks again for the help.
 

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