Determining ratio of a 2 part mix

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Discussion Overview

The discussion revolves around determining the percentage composition of a two-part sand mix used in a foundry, specifically focusing on mechanically reconditioned sand and thermally reclaimed sand. Participants explore mathematical approaches to solve the problem based on given weights of the sands and the resulting mix.

Discussion Character

  • Mathematical reasoning
  • Technical explanation
  • Homework-related

Main Points Raised

  • One participant presents the problem of calculating the percentages of two types of sand in a mix based on their weights.
  • Another participant formulates equations based on the given data, leading to a solution for the percentages of mechanically reconditioned and thermally reclaimed sand.
  • A participant expresses a desire for further clarification on the mathematical steps involved in solving the equations.
  • A later reply elaborates on the elimination method used to derive the percentages from the equations.
  • One participant reflects on the practical application of the math in their foundry work and notes remaining concerns about sampling techniques.

Areas of Agreement / Disagreement

Participants generally agree on the mathematical approach to solving the problem, but there is no explicit consensus on the sampling technique concerns raised by one participant.

Contextual Notes

Participants discuss the calculations without resolving uncertainties regarding the sampling techniques and their implications for the accuracy of the mix percentages.

rustyskills
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Mechanically reconditioned sand weighs 8.50#/gallon
Thermally reclaimed sand weighs 8.89#/gallon
A mix of these two kinds of sand weighs 8.78#/gallon
What is the % thermal and %mechanical in the mix?

I work in a foundry and we feed these two types of sand into a hopper that feeds a mixer. It's important to have a quick and reliable test that can be done on the shop floor that confirms that the mix is 60/40 or 70/30 etc.

I looked at a lot of calculators and examples online but didn't find any that fit the data I have collected. I sure would appreciate some help. Anyone want to set me straight on this? Thx
 
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Let's let $M$ be the percentage of mechanically reconditioned sand and $T$ be the percentage of thermally reconditioned sand.

So, we know that:

$$M+T=100$$

And we also know:

$$850M+889T=87800$$

Solving this system, we find:

$$M=\frac{1100}{39}\approx28.2,\,T=\frac{2800}{39}\approx71.8$$

You could also state:

$$M:T=11:28$$
 
modern day (math) warrior, mean mean stride...
thank you. I can duplicate that but I don't fully understand it yet.
I get the 850M + 889T = 87800
can you show me a little more about how you got to the rest?
much appreciated.
 
Suppose we take the first equation:

$$M+T=100$$

and multiply it by $-850$, so that it becomes:

$$-850M-850T=-85000$$

Now, recall we have:

$$850M+889T=87800$$

Adding these two equation, we will eliminate $M$, to get:

$$39T=2800$$

which gives us:

$$T=\frac{2800}{39}$$

And then taking the original first equation, and using this value for $T$, we have:

$$M=100-\frac{2800}{39}=\frac{1100}{39}$$
 
There it is! I guess this answers the age old question "Why do I have to learn this- I'll never use it." Math in the foundry... I thank you.
I still have some R&R concerns regarding sampling technique but we can easily test and measure that. The roadblock was the calculation of the mix and you have cleared that right up.
 

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