Estimated spring back while bending 5052 aluminum

  • Thread starter Thread starter Ryoko
  • Start date Start date
  • Tags Tags
    Bending
AI Thread Summary
When bending 5052-H32 aluminum to a 90-degree angle with a 1T bend radius, an estimated spring back of about 3 degrees is anticipated. Conducting an experiment with a simple 90° die and measuring the resulting angle can provide a more accurate assessment of spring back. If existing dies from a previous job are available, they can also be utilized for testing. Applying sufficient pressure during the bending process may eliminate spring back by coining the metal. The project involves creating a 1/4" U-channel for edging trim, as off-the-shelf options are unsuitable.
Ryoko
Messages
141
Reaction score
10
I need to make a set of dies to roll form a 1" wide strip of 5052-H32 0.063" aluminum for a home project. The bend radius is 1T (0.063") and I want to bend it to 90 degrees. My understanding is that this type of aluminum is a bit springy. So if someone could give an estimate on how much spring back to expect it would be much appreciated.
 
Engineering news on Phys.org
That is a tight bend. My guess would be about 3°.
An experiment would help.
Make a simple 90° die and press a sample.
Measure the resulting angle to find the spring-back.

If there are dies for the rolls, available from a previous job, do the experiment with those.

If you press hard enough, you will coin the metal and there will be no spring back.
 
Yes, it's a pretty steep bend. I need to make a 1/4" U-channel for use as an edging trim piece. So I'll be forming both sides of a flat strip. I'd use off-the-shelf trim, but they are either the wrong material or have sharp corners which is not desired for this application. I am going to make a set of rollers on my mighty Unimat lathe. Woot! I only need to make a couple of pieces.
 
Thread 'What type of toilet do I have?'
I was enrolled in an online plumbing course at Stratford University. My plumbing textbook lists four types of residential toilets: 1# upflush toilets 2# pressure assisted toilets 3# gravity-fed, rim jet toilets and 4# gravity-fed, siphon-jet toilets. I know my toilet is not an upflush toilet because my toilet is not below the sewage line, and my toilet does not have a grinder and a pump next to it to propel waste upwards. I am about 99% sure that my toilet is not a pressure assisted...
After over 25 years of engineering, designing and analyzing bolted joints, I just learned this little fact. According to ASME B1.2, Gages and Gaging for Unified Inch Screw Threads: "The no-go gage should not pass over more than three complete turns when inserted into the internal thread of the product. " 3 turns seems like way to much. I have some really critical nuts that are of standard geometry (5/8"-11 UNC 3B) and have about 4.5 threads when you account for the chamfers on either...
Thread 'Physics of Stretch: What pressure does a band apply on a cylinder?'
Scenario 1 (figure 1) A continuous loop of elastic material is stretched around two metal bars. The top bar is attached to a load cell that reads force. The lower bar can be moved downwards to stretch the elastic material. The lower bar is moved downwards until the two bars are 1190mm apart, stretching the elastic material. The bars are 5mm thick, so the total internal loop length is 1200mm (1190mm + 5mm + 5mm). At this level of stretch, the load cell reads 45N tensile force. Key numbers...
Back
Top