Estimated spring back while bending 5052 aluminum

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SUMMARY

This discussion focuses on estimating spring back when bending 5052-H32 aluminum, specifically a 1" wide strip with a thickness of 0.063". The bend radius is set at 1T (0.063"), and the user anticipates a spring back of approximately 3° for a 90-degree bend. To accurately measure spring back, the user suggests conducting an experiment using a simple 90° die to press a sample and measure the resulting angle. The discussion also highlights the potential for coining the metal if sufficient pressure is applied during the bending process.

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  • Understanding of 5052-H32 aluminum properties
  • Knowledge of bending techniques and die design
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  • Familiarity with using a lathe, specifically the Unimat model
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This discussion is beneficial for metal fabricators, hobbyists working with aluminum, and anyone involved in custom metal forming projects, particularly those interested in bending techniques and die design.

Ryoko
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I need to make a set of dies to roll form a 1" wide strip of 5052-H32 0.063" aluminum for a home project. The bend radius is 1T (0.063") and I want to bend it to 90 degrees. My understanding is that this type of aluminum is a bit springy. So if someone could give an estimate on how much spring back to expect it would be much appreciated.
 
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That is a tight bend. My guess would be about 3°.
An experiment would help.
Make a simple 90° die and press a sample.
Measure the resulting angle to find the spring-back.

If there are dies for the rolls, available from a previous job, do the experiment with those.

If you press hard enough, you will coin the metal and there will be no spring back.
 
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Yes, it's a pretty steep bend. I need to make a 1/4" U-channel for use as an edging trim piece. So I'll be forming both sides of a flat strip. I'd use off-the-shelf trim, but they are either the wrong material or have sharp corners which is not desired for this application. I am going to make a set of rollers on my mighty Unimat lathe. Woot! I only need to make a couple of pieces.
 

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