Free rotating set screw attachment (like used in c-clamps)

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SUMMARY

The discussion centers on designing a secure insert for steel square tubing using a set screw and an aluminum plug. The user expresses concern about alignment issues caused by the set screw's integral nature, which can misalign the insert during tightening. They seek a solution similar to a c-clamp's swivel head to maintain normal force and prevent lateral movement. Swivel feet, available from suppliers like McMaster Carr, are suggested as a potential solution for achieving even clamping without altering the square tube's outer profile.

PREREQUISITES
  • Understanding of mechanical design principles
  • Familiarity with set screws and their applications
  • Knowledge of clamping mechanisms, specifically swivel feet
  • Experience with materials such as aluminum and steel in engineering contexts
NEXT STEPS
  • Research the specifications and applications of McMaster Carr's swivel feet
  • Explore designs for flexure clamps suitable for cylindrical mounts
  • Investigate alternative clamping methods that maintain alignment in square tubing
  • Learn about the properties and uses of Loctite in mechanical assemblies
USEFUL FOR

Mechanical engineers, product designers, and anyone involved in the design and assembly of clamping mechanisms in metalworking applications will benefit from this discussion.

jwhendy
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I'm designing something in which an insert fits into a piece of steel square tubing. The insert is held in place by a set screw threaded in the insert, which is in turn loc-tited into an aluminum "plug" (wider surface area) and is clamped to the inner wall of the square tubing with a hex wrench via a hole in the square tubing which allows access to the hex head.

One thing I don't like is that the integral nature of the set screw/plug tends to want to move the tubing/insert out of alignment. As you tighten, the plug is pushing to the right on the tubing and wants to push the whole insert to the left.

This made me think of c-clamps and that "swivel head" on the end. See an example here.

Is anyone aware of a screw attachment like this? Essentially a swivel-end for a screw? This would keep my force normal and prevent this undesirable lateral force on the tubing/insert.
 
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@Q: Fantastic. We have those on some equipment at work; I'd not considered they would come in such small sizes.
 
How about a flexure clamp where a screw clamp two jaws together, providing even clamping around the insert? We often use this sort of thing for cylindrical motor mounts and the like.
 
@Mech_Engineer: I need the square tube outer profile to remain unchanged because something rides up and down on it with rollers. What you describe sounds like I'd need to clamp from outside the tubing?
 
You're right it would clamp outside the tubing. It was just a thought, but it sounds like you've got things in hand.
 
@Mech_Engineer: no problem! I appreciate the input. Many minds make light work :) Just found this forum and hope to stick around. I just googled "mechanical engineering forum" and was happy to find something for the question. Neat place.
 

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