How do manufacturers determine the 'rated' quantities for motors?

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SUMMARY

The discussion clarifies the concept of "rated" quantities for motors, emphasizing that ratings indicate the continuous operational limits defined by manufacturers. Ratings encompass maximum values for voltage, load, and temperature, as well as minimum ratings for temperature and speed. The IEEE standards define these ratings as the conditions under which equipment is expected to operate reliably over its lifespan. Understanding these ratings is crucial for ensuring safe and efficient motor operation.

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  • Understanding of motor specifications and terminology
  • Familiarity with IEEE standards related to electrical equipment
  • Knowledge of operational limits for electrical components
  • Basic principles of electrical engineering and thermodynamics
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  • Research IEEE standards on motor ratings and operational limits
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Electrical engineers, motor designers, safety compliance professionals, and anyone involved in the specification and operation of electric motors will benefit from this discussion.

yucheng
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I'm confused with the term "rated". I checked this webpage though I am not confident about it's reliability.

Context: Motor ratings etc.

Does it mean maximum? Maximum in what regard? Heat produced/temperature? Is there a more reliable source on how manufacturers determine the 'rated' quantities? Does it take into account safety margins, tolerances etc? (I might be jumbling jargon!)
 
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I did some searching in the IEEE standards. They describe "rating" as what the equipment is designed to operate at continuously. I would link to it so you could read it, but it requires a login.

An example of voltage rating:

Maximum design voltage-to-ground: The maximum steady-state voltage-to-ground at which the high-voltage cable termination is designed to operate continuously under normal conditions.
NOTE—It is not intended that this maximum voltage limit be applied to transient overvoltages or unusual service operating conditions where the system voltage may exceed these values for only short periods of time.
 
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scottdave said:
They describe "rating" as what the equipment is designed to operate at continuously.
Maximum?
 
yucheng said:
Maximum?
Usually, but not necessarily.
A motor would have maximums for Voltage, Load, Temperature; it could also have minimum ratings for Temperature and Speed.

The 'Rating' is the operating region where the motor will meet its expected lifetime when the rest of the 'Ratings' are approximately met..

For instance a bicycle may be rated for a speed of 25mph (40kph). You can operate it slower, but at some low speed it gets so difficult to balance it falls over.

At a higher speed of 50mph (80kph) the front wheel may start to shake or the brakes may overheat and fail at a sudden stop.

Hope this helps!

Cheers,
Tom
 
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