Hydraulic motor-AC generator coupling

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Discussion Overview

The discussion revolves around the feasibility of coupling a hydraulic motor with an AC generator to produce electrical energy efficiently. Participants explore the mechanics of hydraulic systems, power requirements, and efficiency considerations, focusing on theoretical and practical implications of such a setup.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • Some participants propose using a hydraulic motor capable of 500 RPM and 2400 Nm torque with a 5:1 gearbox to drive a 100 KW AC generator at 100 RPM.
  • Concerns are raised regarding the power requirements, with one participant noting that the hydraulic motor would need at least 125 kW of input power.
  • Others argue that a 125 kW input for a 100 kW output does not represent high efficiency, suggesting that practical efficiency would be even lower.
  • There is a discussion about the nature of energy conversion, with participants emphasizing that converting energy from one form to another involves inherent losses.
  • One participant mentions that hydraulic motors have a higher power density than electric motors, but another counters that power density is not relevant to efficiency calculations.
  • A later reply introduces the concept of using a hydraulic press mechanism in a reciprocating pump to achieve high torque for the generator.
  • Concerns about perpetual motion machines are raised, leading to a statement that such concepts are not discussed on the forum.

Areas of Agreement / Disagreement

Participants express differing views on the efficiency and feasibility of the proposed hydraulic motor-AC generator coupling. There is no consensus on whether the setup can achieve high efficiency, and the discussion remains unresolved regarding the practicality of the ideas presented.

Contextual Notes

Participants highlight the need for a power source to drive the hydraulic motor and the implications of energy conversion losses. The discussion includes various assumptions about power input and output that are not fully resolved.

Vardges
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Hi there. I have an idea which is interesting. Let's suppose, we have AC generator which has capability of 100 KW and 100 RPM. And we have hydraulic motor which produces 500 RPM and 2400 Nm torque. Additionally, I attach 5:1 gearbox for reducing 500 RPM to 100 RPM for Ac generator. Please, share your thoughts, is it possible to produce high efficiency and electric energy with this combination?
 
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Vardges said:
Hi there. I have an idea which is interesting. Let's suppose, we have AC generator which has capability of 100 KW and 100 RPM. And we have hydraulic motor which produces 500 RPM and 2400 Nm torque. Additionally, I attach 5:1 gearbox for reducing 500 RPM to 100 RPM for Ac generator. Please, share your thoughts, is it possible to produce high efficiency and electric energy with this combination?
Welcome to PF!

Depends -- what is making the hydraulic motor spin? And what do you consider "high efficiency"?
 
The hydraulic motor will need a power of at least 125 kW. Where is the point?
 
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Vardges said:
Hi there. I have an idea which is interesting. Let's suppose, we have AC generator which has capability of 100 KW and 100 RPM. And we have hydraulic motor which produces 500 RPM and 2400 Nm torque. Additionally, I attach 5:1 gearbox for reducing 500 RPM to 100 RPM for Ac generator. Please, share your thoughts, is it possible to produce high efficiency and electric energy with this combination?
125kW input for 100 kW output is not generally considered high efficiency. In practice it would be even less than that.
 
russ_watters said:
Welcome to PF!

Depends -- what is making the hydraulic motor spin? And what do you consider "high efficiency"?
The hydraulic motor is spun by hydraulic pump. And the hydraulic pump is powered by electric motor.
 
Here is the clarification of what I want to get. I want to use hydraulic mechanism to get electric power. Hydraulic mechanism can be cylinder or hydraulic motor.
 
Dale said:
125kW input for 100 kW output is not generally considered high efficiency. In practice it would be even less than that.

Hydraulic motors have 10 times more power density than electric motors have. I want to get mechanical advantages from hydraulic motor torque to generate electric power. That's all.
 
You cannot generate electric power from nowhere. You need a power source: A generator driven by hot gas, water, wind, ..., light shining on solar cells, or something else.

Converting energy from one type to another is always associated with losses. Electricity -> mechanical motion -> electricity means you get strictly less electricity out than you get in. It does not matter which type of motor and conversion you use.
 
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  • #10
Vardges said:
Hydraulic motors have 10 times more power density than electric motors have.
Power density is not relevant to the question of efficiency. For efficiency all that is considered is the input power and the output power. It doesn't matter how dense the power is, just how much goes in and how much comes out.

Based on your numbers above at least 125 kW hydraulic power goes in and at most 100 kW of electric power comes out. That is not a very high efficiency, but might be acceptable in some scenarios (e.g. If the hydraulic power were very inexpensive so you could sell the smaller amount of electrical power for more)

Vardges said:
I want to use hydraulic mechanism to get electric power
Sure. That is what a hydroelectric power plant does. As @mfb and I have said, the efficiency of such a conversion is strictly less than 1.
 
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  • #11
Dale said:
Power density is not relevant to the question of efficiency. For efficiency all that is considered is the input power and the output power. It doesn't matter how dense the power is, just how much goes in and how much comes out.

Based on your numbers above at least 125 kW hydraulic power goes in and at most 100 kW of electric power comes out. That is not a very high efficiency, but might be acceptable in some scenarios (e.g. If the hydraulic power were very inexpensive so you could sell the smaller amount of electrical power for more)

Sure. That is what a hydroelectric power plant does. As @mfb and I have said, the efficiency of such a conversion is strictly less than 1.

Guys, here is the point. A typical hydraulic press consumes 5-7 KW electricity to obtain 50 ton (500 kilo Newton) capacity for pushing/pulling. Its hydraulic rod travel is 2in/sec. Let's suppose, if I use that rod in a reciprocating pump, I will get a very high torque, especially if the AC PM generator is has a very low RPM (50 RPM is available in the market!). I want to use hydraulic press mechanism in reciprocating pump and couple them to 100 KW PM generator. That's it.
 
  • #12
Vardges said:
typical hydraulic press consumes 5-7 KW electricity ... couple them to 100 KW PM generator.
Perperual motion machines do not work and are not discussed on PF. Thread closed
 
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