Mechanism to Automatically Lower Heater for Sealing Packaging

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SUMMARY

The discussion centers on designing a mechanism to lower and raise a heater for sealing aluminum to plastic packaging using a drill press table. The heating element will be fixed at the top and must move vertically to accommodate varying material thicknesses. Participants suggest using drill press stands as a base and recommend researching "presses" and "eccentrics" for suitable mechanisms. The goal is to create a reliable system that applies minimal force while achieving effective sealing.

PREREQUISITES
  • Understanding of mechanical design principles
  • Familiarity with drill press components and functionality
  • Knowledge of heating elements and their applications in packaging
  • Basic concepts of mechanical advantage and force application
NEXT STEPS
  • Research "mechanical presses" for potential designs
  • Explore "eccentric mechanisms" for lifting applications
  • Investigate "drill press stands" for custom setups
  • Learn about "variable force application" in mechanical systems
USEFUL FOR

Engineers, mechanical designers, and packaging professionals seeking to develop automated sealing mechanisms for packaging applications.

Shees
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Hi i need a mechanism to lower the heater to certain height then it will automatically go up. It could be auto or manual hand mechanism. In short i need a mechanism which is installed in drill press table machine to lower drill bit. But in my scenario it is heater to seal small packaging of aluminium to plastic. Thanks in advance
 
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Welcome, shees :cool:

Is that heating element fixed or rotating around the vertical axis?
How long should the heater remain in lowest position?
Any force should be applied?
Should you be able to regulate the vertical gap between table and heater (variable thickness of material to be fused)?
 
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Shees said:
Hi i need a mechanism to lower the heater to certain height then it will automatically go up. It could be auto or manual hand mechanism. In short i need a mechanism which is installed in drill press table machine to lower drill bit. But in my scenario it is heater to seal small packaging of aluminium to plastic. Thanks in advance
You can buy drill press stands without the drill -- could you base your heater press on one of these?

https://www.k-bid.com/auction/5318/item/264

1597755547399.png
 
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Lnewqban said:
Welcome, shees :cool:

Is that heating element fixed or rotating around the vertical axis?
How long should the heater remain in lowest position?
Any force should be applied?
Should you be able to regulate the vertical gap between table and heater (variable thickness of material to be fused)?
Hi Sir, Thanks for response.
Yes time will be variable depend upon at which material is being used. Heating element will be fixed at top side which will move up and down towards table. There will be minimum force apply to cut aluminium sheet and paste it on plastic cup. My main problem is which mechanism to use for lifting and lowering the whole mechanism.
 
Shees said:
... My main problem is which mechanism to use for lifting and lowering the whole mechanism.
You are welcome :smile:

Find "presses" and "eccentrics" at this link:
http://507movements.com/toc.html

:cool:
 
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Shees said:
Thanks for link. I think this one will work http://507movements.com/mm_140.html
That one creates almost infinite force at the end of the stroke; you may not need that much, saving some of the trajectory of the lever by using less mechanical advantage.
You are welcome :smile:
 

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