Automotive Mechanism to Reverse Rotating Axle with Friction: Ideas Needed

Click For Summary
SUMMARY

The discussion centers on creating a mechanical mechanism that reverses the direction of a rotating axle when excessive friction is detected. Key suggestions include using concentric shafts, a torque-limiting clutch similar to those found in battery-operated screwdrivers, and a planetary gear system to facilitate the reversal. Participants emphasize the need for a reliable method to unlock the pawl mechanism for repeated use, and mention the concept of tumbler gears as a potential solution for toggling direction under load.

PREREQUISITES
  • Understanding of mechanical systems and components, specifically gears and clutches.
  • Familiarity with torque-limiting mechanisms and their applications.
  • Knowledge of planetary gear systems and their functionality.
  • Basic principles of friction and its effects on rotating systems.
NEXT STEPS
  • Research the design and operation of torque-limiting clutches.
  • Explore the mechanics of planetary gear systems and their applications in reversing mechanisms.
  • Investigate tumbler gears and their use in mechanical systems for direction control.
  • Examine spring-loaded mechanisms for toggling between operational modes under load.
USEFUL FOR

Mechanical engineers, hobbyists in robotics and automation, and anyone interested in designing innovative mechanical systems for friction management and direction control.

Chris184
Messages
3
Reaction score
1
Hello,

for my current physics-project i am searching a mechanism:
When there is to much friction on a rotating axle, it should reverse the direction and go on, till the mechanism starts all over again. I would love to solve this with pure mechanical parts, like springs gears etc...

If you have any ideas on how to realize this mechanism, or even an existing mechanism, please share your thoughts with me. I am happy about every idea.

Thanks, Chris

p.s.: and sorry for my english, I am from Austria ;)
 
Engineering news on Phys.org
Welcome to the PF.
Chris184 said:
When there is to much friction on a rotating axle, it should reverse the direction and go on, till the mechanism starts all over again. I would love to solve this with pure mechanical parts, like springs gears etc...
Can you describe the behavior a bit more? What is applying frictional torque to the axle? What is driving the axle against that frictional torque? Will reversing the direction of axle rotation zero out the frictional torque, or will it remain just as strong after the reversal?
 
I don't know how practical, but this concept comes to mind.
  • concentric shafts, one the drive the other driven
  • a torque-limiting clutch, as used in some battery operated screwdrivers
  • planetary gear system coupling the two shafts
  • when the torque-limiting clutch slips it drives a pawl that shifts (or locks?) the planetary gear train
Still lots of details to work out!

Cheers,
Tom
 
"...drives a pawl that shifts (or locks?) the planetary gear train"

thus reversing the rotation of the driven shaft. (Is this what you mean to say?)
 
  • Like
Likes Chris184
berkeman said:
Welcome to the PF.

Can you describe the behavior a bit more? What is applying frictional torque to the axle? What is driving the axle against that frictional torque? Will reversing the direction of axle rotation zero out the frictional torque, or will it remain just as strong after the reversal?

Yes sure. There is a torqueslip built into a linear actuator. The linearactuator shall be driven in and out by this mechanism. When reversing the direction the friction will remain as strong as before the reversal.
Thanks for your comment.
Tom.G said:
I don't know how practical, but this concept comes to mind.
  • concentric shafts, one the drive the other driven
  • a torque-limiting clutch, as used in some battery operated screwdrivers
  • planetary gear system coupling the two shafts
  • when the torque-limiting clutch slips it drives a pawl that shifts (or locks?) the planetary gear train
Still lots of details to work out!

Cheers,
Tom

Hey Tom, thanks for your idea. It was helpful. Even tho i did not completely understand the pawl. The problem which comes in my mind is that the pawl has to be unlocked again, since i want the mechanism to be repeatet more than twice. Do you understand my concerns, or did i misunderstand you?

Thanks for your comment!
 
Last edited:
AZFIREBALL said:
"...drives a pawl that shifts (or locks?) the planetary gear train"

thus reversing the rotation of the driven shaft. (Is this what you mean to say?
Yes.

Chris184 said:
Do you understand my concerns, or did i misunderstand you?
Probably a bit of both!

Chris184 said:
When reversing the direction the friction will remain as strong as after before?[/color] the reversal.
I think that shoots down my (shadow of an) approach. But I do wonder how the driven element doesn't immediately switch back to the first direction.
 
Google 'Tumbler gears'.
Two gears that act forward or one of which reverses. Used on the lead screw on a lathe when thread cutting.
Take a look at a thread cutting lathe to see how Left/Right thread is selected.
You could over-centre spring load the gear mount plate so that when it is overloaded it toggles or flips to the other mode and reflects direction.
 
Baluncore said:
Google 'Tumbler gears'.
Two gears that act forward or one of which reverses. Used on the lead screw on a lathe when thread cutting.
Take a look at a thread cutting lathe to see how Left/Right thread is selected.
You could over-centre spring load the gear mount plate so that when it is overloaded it toggles or flips to the other mode and reflects direction.

Thank you very much, that's exactly what i needed!
 

Similar threads

  • · Replies 1 ·
Replies
1
Views
2K
Replies
10
Views
3K
  • · Replies 5 ·
Replies
5
Views
3K
Replies
3
Views
2K
  • · Replies 4 ·
Replies
4
Views
4K
Replies
6
Views
2K
  • · Replies 22 ·
Replies
22
Views
3K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 12 ·
Replies
12
Views
3K
  • · Replies 3 ·
Replies
3
Views
4K