Mounting Arm Torque for Short Throw Projectors on Different Walls

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SUMMARY

This discussion focuses on calculating the torque for mounting short throw projectors on various wall materials, particularly plasterboard. The torque calculation reveals a total of 39 Nm with a resultant pulling force of 200 N on the top row screws, which translates to 67 N per screw. Given that plasterboard screws can only handle 150 N each, this poses a significant risk unless the screws are anchored into wood studs. Participants emphasize the importance of using appropriate anchor screws and ensuring proper installation to mitigate potential failures.

PREREQUISITES
  • Understanding of torque calculations and their application in mounting systems.
  • Knowledge of plasterboard wall construction and load-bearing capacities.
  • Familiarity with mounting hardware, specifically "Sormat OLA" board anchors.
  • Experience with installation techniques for securing screws into wood studs.
NEXT STEPS
  • Research proper torque calculation methods for various mounting scenarios.
  • Learn about different types of wall anchors suitable for plasterboard and their load ratings.
  • Investigate best practices for securing screws into wood studs for enhanced stability.
  • Explore safety considerations when installing heavy equipment in public spaces, such as exhibitions.
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Installers, engineers, and project managers involved in mounting short throw projectors, particularly in environments with varying wall materials and potential load challenges.

SaiQmon
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Hi there,

I'm going to install same kind of short throw projector in multiple locations, with different wall materials. Projector has integrated wall mount arm (see picture).

- How to calculate total torque affecting mounting plate top row screws?
mounting_system.jpg


Some locations have plasterboard walls. Board itself will handle this load, but mounting screws can take only 0.15kN / each for plasterboard.
 

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Hello SaiQmon, ##\qquad## :welcome: ##\qquad## !

Load per screw 150 N probably means in the vertical direction ? so with 8 kg no problem expected in the vertical direction. But:

As you may know, torque = force ##\times## perpendicular distance, so the loads will add up to a torque of
## (2.5 * 0.32 + 5 * 0.665 ) * 9.81 = 39 ## Nm wrt the wall.

The mounting screws will have to counteract this, and if we pick the lower row as axis of rotation, that means a pulling force on the top row of ##39/0.2 = 200 ## N or 67 N on each of the three screws. Problematic for the plasterboard ? It at least deserves some attention.
 
BvU said:
Hello SaiQmon, ##\qquad## :welcome: ##\qquad## !

Load per screw 150 N probably means in the vertical direction ?

150 N is actually pull / tension force ("Sormat OLA" board anchor + Gypsum board standard, thickness 12,5 mm), vertical forces up to 250 N.

Thanks for this, it confirmed my calculations.
 
Okido. Don't go and sit on such an arm :wink: !
Not worried about cats or kids jumping on them ?
 
BvU said:
Okido. Don't go and sit on such an arm :wink: !
Not worried about cats or kids jumping on them ?

Not really, these are going to be at Tech exhibitions, most likely no cats or kids involved - I'm more considered about drunken engineers :biggrin:
 
SaiQmon said:
Some locations have plasterboard walls. Board itself will handle this load, but mounting screws can take only 0.15kN / each for plasterboard.
Be careful. Unless the screws go into the wood studs behind the plasterboard, this is risky. Are you using anchor screws like this?

Self-Drilling-Drywall-Anchor-Molly-Bolt-Toggle.png_350x350.png
 

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I have put screws into plasterboard. A particular screw, perfectly installed in exactly the correct size hole, may hold the rated 150 N if the load is perfectly applied. In the real world, expect an occasional failure. I would want to see screws at least 25 mm into a wood stud, or the anchor shown by @anorlunda. That goes double if you have drunken engineers in the area.
 
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