Mounting of accelerometer on bullet - Drop test

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SUMMARY

The discussion focuses on the mounting of an accelerometer on a high tensile steel bullet for drop-weight impact tests on concrete slabs. Two design approaches were considered: welding steel brackets and drilling a hole for bolting the accelerometer. The consensus is to favor the drilled hole method, ensuring a snug fit with packing material to prevent lateral movement. Additionally, using stainless steel shims to secure the accelerometer is recommended for optimal performance.

PREREQUISITES
  • Understanding of high tensile steel properties
  • Knowledge of accelerometer functionality and specifications
  • Familiarity with impact testing methodologies
  • Experience in mechanical design and fabrication techniques
NEXT STEPS
  • Research accelerometer mounting techniques for high-impact applications
  • Explore the use of stainless steel shims for securing sensors
  • Study the principles of impact force calculation from acceleration data
  • Investigate best practices for designing test apparatus for drop-weight tests
USEFUL FOR

Mechanical engineers, materials scientists, and professionals involved in impact testing and sensor integration will benefit from this discussion.

StathPol
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Hi guys,

I am performing drop-weight impact tests on concrete slab.

I have designed a bullet made of high tensile steel and I am interested to recorded the acceleration, then convert it to impact force. For this purpose, I need to implement an accelerometer on the bullet.

I have tried two designs; one to weld two steel brackets and the other one to drill a hole to bolt the accelerometer. Is there any possibility to let me have your suggestions on this please?

I have attached the images. Thanks
 

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Steel brackets are going to flex, stay with a drilled hole in the body. Put some packing material behind the accelerometer to keep its nose in contact with the bullet. Ideally the hole bottom should match the shape of the accelerometer. Also, don't let the accelerometer rattle sideways in the hole, a snug fit or (stainless steel?) shaped shims come to mind. If shims are used, they should enclose noticeably more than 180o of the accelerometer periphery.
 

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