Open Source Spaceframe recumbent bike build

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SUMMARY

The forum discussion centers on building an open source Spaceframe recumbent bike using metric build plans. The user seeks guidance on converting metric measurements, specifically 25mm square aluminum tubing with a 2mm thickness, to standard measurements suitable for purchase in the United States. Community members confirm that metal supply houses typically stock metric sizes and provide conversion guidelines, emphasizing that tolerances for bike construction are not critical. The user successfully finds compatible aluminum tubing at Home Depot, indicating a positive outcome.

PREREQUISITES
  • Understanding of metric to standard measurement conversion
  • Familiarity with aluminum tubing specifications
  • Basic knowledge of bike construction principles
  • Ability to navigate metal supply resources
NEXT STEPS
  • Research metric to standard conversion charts for various materials
  • Explore local metal supply houses for specific material availability
  • Learn about bike frame geometry and construction techniques
  • Investigate online resources for DIY recumbent bike builds
USEFUL FOR

This discussion is beneficial for DIY enthusiasts, hobbyist bike builders, and individuals interested in constructing recumbent bikes on a budget.

Tom Clane
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Okay, so I'm new to this forum, but I'm hoping I can get some help. I live in the United States, and I'm having trouble converting from metric to standard with the build plans given. I want to build the open source Spaceframe recumbent bike which the build plans can be found herehttp://www.n55.dk/manuals/spaceframevehicles/DIY.pdf The problem, the entire build plan is in metric, and I'm not sure about the best method to go about converting metric build plans to standard.

Specifically, the build plans ask for 25mm square aluminium tubing with 2mm material thickness. Can someone maybe point me in the right direction as to how I should go about this build? Can I buy these materials at say Home Depot that would be the same size?

Thanks for any help I receive. I have no degree in any kind of mechanical engineering, and I've only taken a beginners level physics course in college. I'm building this bike, because recumbent bikes are out of my price range to buy outright. This open source design is supposed to be strong, cheap, and effective.
 
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Tom Clane said:
Okay, so I'm new to this forum, but I'm hoping I can get some help. I live in the United States, and I'm having trouble converting from metric to standard with the build plans given. I want to build the open source Spaceframe recumbent bike which the build plans can be found herehttp://www.n55.dk/manuals/spaceframevehicles/DIY.pdf The problem, the entire build plan is in metric, and I'm not sure about the best method to go about converting metric build plans to standard.

Specifically, the build plans ask for 25mm square aluminium tubing with 2mm material thickness. Can someone maybe point me in the right direction as to how I should go about this build? Can I buy these materials at say Home Depot that would be the same size?

Thanks for any help I receive. I have no degree in any kind of mechanical engineering, and I've only taken a beginners level physics course in college. I'm building this bike, because recumbent bikes are out of my price range to buy outright. This open source design is supposed to be strong, cheap, and effective.

Welcome to the PF.

I would think you should be able to get metal stock in metric sizes at most metal supply houses. Have you tried searching in your area for Metal Supply House or similar?
 
Keep in mind also that for a bike the tolerances aren't critical. If you just use a standard conversion chart and happen to be out by .01", nobody will notice. Anything where clearances are important such as hubs will be prebuilt to spec anyhow.
 
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You can use inch dimensioned material. As a guide, use the following translations.

Bolts;
For M6 use 1/4”
For M8 use 5/16”

Aluminium;
2mm is 0.08”
3mm is 1/8” (= 3.175mm)
3.5mm use 1/8” or 5/32”
4.0mm is 5/32”
22 mm is 7/8”
25 mm is 1”
30 mm is 1.25”
60 mm is 2.5”
 
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Baluncore said:
You can use inch dimensioned material. As a guide, use the following translations.

Bolts;
For M6 use 1/4”
For M8 use 5/16”

Aluminium;
2mm is 0.08”
3mm is 1/8” (= 3.175mm)
3.5mm use 1/8” or 5/32”
4.0mm is 5/32”
22 mm is 7/8”
25 mm is 1”
30 mm is 1.25”
60 mm is 2.5”

This is helpful, thanks. I managed to find a fairly cheap Aluminum square tubing on the Home Depot website which had similar dimensions. I'll keep this thread updated on the progress, and hopefully receive more help that will most likely be needed.
 
Looking forward to it. I might not be of any assistance, but that's never stopped me from chirping up before and it won't now.
 
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Due to the constant never ending supply of "cool stuff" happening in Aerospace these days I'm creating this thread to consolidate posts every time something new comes along. Please feel free to add random information if its relevant. So to start things off here is the SpaceX Dragon launch coming up shortly, I'll be following up afterwards to see how it all goes. :smile: https://blogs.nasa.gov/spacex/

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