Optical Coatings for Metal Mirrors in Optical Applications

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SUMMARY

Optical coatings for metal mirrors, particularly aluminum mirrors made from A6061, are essential to prevent oxidation while maintaining high reflectance. The discussion highlights that aluminum naturally forms a thin, transparent oxide layer, which is generally acceptable. However, for enhanced reflectance, coatings can be applied, although the improvement in reflectance is often negligible with very thin coatings. The polishing of aluminum surfaces prior to coating requires careful techniques to avoid damaging the mirror's shape.

PREREQUISITES
  • Understanding of optical coatings and their functions
  • Knowledge of aluminum alloys, specifically A6061
  • Familiarity with vacuum deposition techniques
  • Basic principles of reflectance and surface treatment
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  • Research vacuum deposition methods for optical coatings
  • Explore techniques for polishing aluminum without altering its shape
  • Investigate the impact of different optical coatings on reflectance
  • Learn about the properties of A6061 aluminum in optical applications
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Optical engineers, materials scientists, and professionals involved in the design and manufacturing of optical components, particularly those working with metal mirrors.

rppearso
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Does anyone know what kind of optical coatings are used for metal mirrors in optical applications to prevent the surface from oxidizing and that also does not degrade the reflectance of the aluminum itself?

I am guessing the aluminum would have to be cut to shape then placed in a vacuum to repolish the surface and apply the coating. What is used to "polish" the oxide coating off the aluminum without messing up the surface and the shape while it is under vacuum?
 
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A6061 is typically used for mirrors. It is ok without coatings because it produce naturally very thin and transparent oxide coating just on contact with air.
 
trurle said:
A6061 is typically used for mirrors. It is ok without coatings because it produce naturally very thin and transparent oxide coating just on contact with air.

Is reflectance better if it is coated though or is the difference negligible?
 
rppearso said:
Is reflectance better if it is coated though or is the difference negligible?
negligible, as typical for very thin coatings.
 

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