ORC Setup in Garage - Advice Needed

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SUMMARY

The discussion centers on setting up an Organic Rankine Cycle (ORC) system in a garage, utilizing two Swep heat exchangers (B35 and B10) and three 40-gallon hot water heaters equipped with 4.4 kW elements. The user employs R-134a as the working fluid, a 1 kW turbine, and a 2 GPM (3/4 hp) pump. The system features a water fountain cooler for heat dumping and is controlled by three variable frequency drives (VFDs). The user seeks advice on the appropriate amount of refrigerant to add from a 30 lb. tank.

PREREQUISITES
  • Understanding of Organic Rankine Cycle (ORC) principles
  • Familiarity with refrigerants, specifically R-134a
  • Knowledge of heat exchanger operation and configuration
  • Experience with variable frequency drives (VFDs) for pump control
NEXT STEPS
  • Research optimal refrigerant charge calculations for R-134a systems
  • Learn about heat exchanger sizing and efficiency improvements
  • Explore advanced control strategies for ORC systems using VFDs
  • Investigate performance monitoring techniques for turbine output
USEFUL FOR

This discussion is beneficial for engineers, technicians, and students interested in renewable energy systems, particularly those working with Organic Rankine Cycle setups and heat exchange technologies.

stallingsfrank
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Hey I am new to this forum and I am looking for any pointers about my ORC before I start it up? I made an ORC in my garage with two Swep heat ex-changers, one B35 and one B10 (used but flushed). I have hooked up 3 (used) hot water heaters to the B35, 40 gal each with 4.4 kW elements in them, for my Q in. (A relative, who is an electrician, wired this system up for me.) I am using R-134a as the working fluid. I have a 1kW turbine and a 2 GPM (3/4 hp) pump for the working fluid side. For the heat sink or heat dump, B10, I hooked up a water fountain cooler to save on wasting water. I am about to ad freon and wanted to know if there are suggestions on how much I should ad in lbs? I have a 30 lb. tank. I also have a mass flow meter just before the pump for the refrigerant side and some temp and pressure gauges set up throughout the system. I am controlling the three pumps with three older but working VFDs for the pumps as well. This is mostly and analog set up. I am going to diesel mechanic school and my cousin who also goes there told me about this system. I had to make my own…thanks for any pointers! Oh and the system has been evacuated too. I am expecting to get 1 kW out of the turbine.
 
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I have no idea, but I'd enjoy seeing some photos of this setup you have!
 

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