Pneumatic regulator idea/question

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SUMMARY

The discussion centers on the use of pneumatic regulators in wastewater treatment plants, specifically the transition from electric butterfly valves to pneumatic pinch valves. The current setup employs three separate pressure regulators to manage a common air supply of 6 bar, each set to a specific pressure. The user inquires about the feasibility of using a flow regulator as a space-saving alternative, but it is concluded that a flow regulator is inadequate for maintaining downstream pressure limits, as it cannot prevent pressure build-up if flow is obstructed. A pressure regulator is confirmed as essential for ensuring downstream pressure does not exceed the set point.

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  • Understanding of pneumatic systems and components
  • Knowledge of pressure regulation principles
  • Familiarity with wastewater treatment processes
  • Experience with pneumatic pinch valves and their applications
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  • Research the specifications and applications of pneumatic pinch valves
  • Learn about different types of pressure regulators and their functionalities
  • Investigate the design and implementation of pneumatic systems in wastewater treatment
  • Explore alternatives to traditional pressure regulation methods in industrial applications
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Engineers and technicians involved in wastewater treatment, pneumatic system designers, and professionals seeking to optimize space and efficiency in pressure regulation systems.

tim100
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Hi guys,

I have a quick question that someone might be able to assist me with. As a job i build waste water treatment plants and lately we have moved from using an electric butterfly valve to a pneumatic pinch valve.

We have a common air supply of 6 bar and we now regulate to 3 different separate pressures using 3 different regulators which are all set at a specific pressure and never adjusted.

My question is can we use a flow regulator or a similar device to regulate pressure to save room instead of using 3 bulky regulators?
 
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A flow regulator wouldn't work well. Should something stop / hinder flow further down the line, the flow regulator would not stop pressure downstream of itself building beyond the required range. E.g. if someone shut a valve further down the line, the pressure at that valve would build to the maximum in the system (what would be before the regulator), instead of the required limit (what would be after the regulator).

A pressure regulator prevents pressure downstream of itself going beyond the set point.

Not sure of your line size, but the type we use for tubing aren't that large.
 
Thanks for the advise Jared. Makes perfect sense. I thought there might be another way around rather than having to mount and connect 3 regulators.

Cheers
 

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