Reducing Noise of Linear Actuator up to 125kg Force

Click For Summary

Discussion Overview

The discussion revolves around the noise produced by linear actuators, particularly those capable of generating forces up to 125kg. Participants explore various factors contributing to noise, potential solutions for noise reduction, and the implications of these solutions on heat dissipation.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant questions whether all linear actuators produce significant noise, expressing concern about operating in a quiet environment.
  • Another participant shares their experience with 3D printers, noting that replacing linear bearings with Drylin bearings reduced noise, and mentions the varying noise levels from stepper motors depending on their movement.
  • Suggestions are made regarding noise reduction techniques, including the use of foam to absorb high-frequency noise and the potential effectiveness of a mass-based approach, such as a sandwich of cement board and foam.
  • Concerns are raised about the impact of noise reduction materials on heat dissipation, with recommendations for staggered holes to allow heat escape while minimizing noise transmission.
  • A participant inquires about the specific sources of noise in linear actuators, asking whether it originates from the motor, gear reducer, ball screw, or support bearings.
  • Another participant expresses uncertainty about the noise levels of linear actuators, indicating they have not tested any yet and are unsure if the noise is a significant concern based on anecdotal evidence from forums.

Areas of Agreement / Disagreement

Participants express differing views on the noise levels of linear actuators, with some suggesting that larger actuators are not particularly noisy, while others remain uncertain and seek clarification on specific noise sources. The discussion does not reach a consensus on the overall noise levels or the effectiveness of proposed solutions.

Contextual Notes

Participants mention various factors that could influence noise levels, including the type of bearings used and the design of the actuator system. There is also a recognition of the potential trade-offs between noise reduction and heat dissipation, but these aspects remain unresolved.

Neekman99
Messages
11
Reaction score
3
Hi,
For a machine I am designing, the linear actuator would ideally not produce much noise as it is intended to be in a relatively quiet environment. Just wondering do all actuators produce a large amount of noise pollution (it would need to produce a force of up to 125kg so it is not a small actuator either)? How effective is using foam to reduce noise and would the subsequent hindrance to heat dissipation be an issue?
Any help would be much appreciated.
 
Last edited:
Engineering news on Phys.org
What's the application? I have recently acquired a cheap 3D printer. Initially the linear bearings were quite noisy but I replaced them with Drylin bearings which seem quieter than the cheap linear ball bearings supplied. The noise from the stepper motors varies a lot depending on how it's moving. The x and y-axis uses belts that make tooth noise whereas the z axis uses a lead screw which is quieter.

Foam helps absorb high frequency noise but for lower frequencies something with more mass might be helpful, perhaps a sandwich of cement board - foam - cement board? You also need to eliminate transmission through mountings or framing.

Yes wrapping everything in foam could cause overheating problems. Instead of making holes right through to let heat out make them staggered/offset so the holes don't line up. The more tortuous the path the less the noise will escape but the harder it is to blow air through. I suppose liquid cooling could be used to export heat but pipes and the fluid in them can also transmit noise.
 
I have worked with linear actuators much larger than that, and none have been very noisy. How noisy is it? What is the source of the noise? Is it the motor, the gear reducer, ball screw, or support bearings?
 
  • Like
Likes   Reactions: berkeman
CWatters said:
Initially the linear bearings were quite noisy but I replaced them with Drylin bearings which seem quieter than the cheap linear ball bearings supplied. The noise from the stepper motors varies a lot depending on how it's moving. The x and y-axis uses belts that make tooth noise whereas the z axis uses a lead screw which is quieter.

Really helpful, thank you!

jrmichler said:
I have worked with linear actuators much larger than that, and none have been very noisy. How noisy is it? What is the source of the noise? Is it the motor, the gear reducer, ball screw, or support bearings?

I've not actually had a chance to test any actuators yet, I just assumed that the bearings and motor would create quite a lot of noise (and from looking through forums seems like people have had similar issues). Do you think the noise is not significant enough to worry about? Quite hard to judge from looking at videos.
 
  • Like
Likes   Reactions: berkeman
Neekman99 said:
Just wondering do all actuators produce a large amount of noise pollution
wipnel said:
Really helpful, thank you!
@wipnel -- Is there a problem with your original account @Neekman99 ?

Check your private messages and I'll try to help you get this fixed. :smile:
 
berkeman said:
@wipnel -- Is there a problem with your original account @Neekman99 ?

Check your private messages and I'll try to help you get this fixed. :smile:

Nope, 2 different people man :) I've sent you a reply ^
 
  • Like
Likes   Reactions: berkeman

Similar threads

Replies
6
Views
1K
  • · Replies 20 ·
Replies
20
Views
3K
  • · Replies 11 ·
Replies
11
Views
4K
  • · Replies 4 ·
Replies
4
Views
4K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 9 ·
Replies
9
Views
3K
  • · Replies 6 ·
Replies
6
Views
4K
Replies
4
Views
2K
  • · Replies 5 ·
Replies
5
Views
5K
  • · Replies 7 ·
Replies
7
Views
3K