Shunt Calibration of a Strain Gauge

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SUMMARY

The discussion centers on shunt calibration of strain gauges, specifically the use of a single resistor placed in parallel to simulate strain. It is established that while shunt calibration typically utilizes one resistor, commercial systems often employ multiple switched parallel resistors for more accurate calibration across varying loads. The user is currently working with a university-provided system that has a fixed shunt resistor and lacks the capability for additional parallel resistors, leading to concerns about the accuracy of calibration with only one point. The readout from this system is uncalibrated, indicating a significant discrepancy between the measured values and the actual stress levels.

PREREQUISITES
  • Understanding of strain gauge technology
  • Knowledge of shunt calibration techniques
  • Familiarity with electrical resistance and circuit design
  • Experience with digital readout systems
NEXT STEPS
  • Research the implementation of multiple parallel resistors in shunt calibration
  • Explore methods for calibrating strain gauges with limited hardware
  • Learn about the impact of calibration accuracy on strain measurement
  • Investigate commercial strain gauge systems and their calibration features
USEFUL FOR

Engineers, researchers, and technicians involved in strain measurement and calibration, particularly those working with strain gauges in academic or industrial settings.

El Moriana
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I've recently been researching how to measure strain using strain gauges. I came upon the subject of shunt calibration and hit a mental roadblock.

From what I understand, shunt calibration simulates a strain across a strain gauge using a comparatively large resistor placed in parallel with said strain gauge. This virtual strain can be worked out rather simply and the readout obtained from the shunt load (i.e. the value output from the measuring system) can be correlated to the strain.

My problem is that, from what I can see, shunt calibration is done with one resistor. How does one account for the deviance of the strain gauge through a range of possible loads if one only has one calibration point?
 
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You didn't say where you had been reading, but I expect the example was diagramatic.
There is nothing stopping you having many (switched) parallel calibration resistors and in fact that is what commercial systems do.
 
Sorry about prior vagueness.

The system I have my hands on a.t.m is one provided by a university (i.e I cannot make alterations to it).

System readout is digital numeric and is uncalibrated (values attained are in the hundreds whilst I know for a fact that stress is around 10MPa).

As far as I can see, the setup is one in which the shunt resistor is soldered into place with a switch to cut it off from the system when it is not being calibrated, I also see no other connections available for parallel resistors.

Is there a way to do calibration of a range with only one shunt resistor? ... though I suspect the accuracy of such a method would be doubtable.
 

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