Solving Tony's 400 Suction Cup Project

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SUMMARY

Tony's project involves creating a system with 400 independent suction cups, each capable of lifting approximately 15 grams for 10 seconds. The initial idea of using 400 solenoids was deemed costly and inefficient. A more viable solution suggested includes using a single vacuum engine with manifold solenoid valves, allowing for control of multiple cups through fewer valves and I/O connections. Grouping the suction cups into banks of 10 can further reduce the required hardware to 40 valves and I/Os.

PREREQUISITES
  • Understanding of pneumatic systems and vacuum technology
  • Familiarity with PLC programming and I/O management
  • Knowledge of solenoid valve operation and specifications
  • Basic principles of weight lifting and load management in suction applications
NEXT STEPS
  • Research manifold solenoid valve configurations for pneumatic control
  • Learn about PLCs suitable for managing multiple I/O operations
  • Investigate vacuum pump options for efficient suction cup operation
  • Explore methods for grouping suction cups to optimize control and reduce costs
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Engineers, hobbyists, and project managers involved in automation, pneumatic systems, and robotics who are looking to implement efficient suction cup solutions.

klipo
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Hi everyone!
I am not sure if I am posting in right place, please correct me if needed.
I have an interesting project in my mind. And I need some help as I do not know how to implement it.
I need 400 suction cups and all of them have to be working independently.
Cups are supposed to be quite small (7-8mm in diameter). Kind of http://www.anver.com/images/components/f7-si.jpg".
Each cup has to lift a weight of ~15 grams (~0.5 ounces). It lifts like for 10 seconds and then releases.
They all have to be controlled by computer. And each of them has to be operated individually.
I was thinking of using 400 solenoids. But they appear to be not very cheap. Besides I do not know what other details are needed to be able to control them by computer.
Probably there is a better solution than solenoids. Maybe single big volume vacuum engine, and every suction cup controlled by valve.
I will be thankful for any information and help.
Regards,
Tony.
 
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You could consider manifold solenoid valves. If you want to control each suction cup independently, you will need 400 valves. You would then need a PLC with 400 I/Os.

You could reduce your hardware if you group the suction cups. Could you run 10 per bank? This would reduce your valve and I/O count to 40.
 

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