Spur Gear Ratio: Optimal Ratio Explained

  • Thread starter Thread starter failedengineer
  • Start date Start date
  • Tags Tags
    Gears Ratio
Click For Summary
SUMMARY

The optimal spur gear ratio is crucial for meeting specific application needs, typically ranging from 1:1 to 1:6, with a maximum pitch line velocity of 25 m/s. A minimum of 18 teeth is required for gears with a normal pressure angle of 20 degrees. The preferred number of teeth includes values such as 12, 18, 24, 30, and up to 250. To ensure even wear, the p/q ratio of gear teeth must consist of integers that do not share common factors, promoting a "hunting tooth" mechanism.

PREREQUISITES
  • Understanding of spur gear mechanics
  • Knowledge of gear ratios and their applications
  • Familiarity with pitch line velocity calculations
  • Basic principles of gear tooth design
NEXT STEPS
  • Research optimal gear ratios for specific applications
  • Study the effects of pitch line velocity on gear performance
  • Explore gear tooth design principles for even wear
  • Learn about the "hunting tooth" concept in gear systems
USEFUL FOR

Mechanical engineers, gear designers, and anyone involved in optimizing gear systems for various applications.

failedengineer
Messages
1
Reaction score
0
TL;DR
Single stage spur gears ratio
What is an optimal spur gear ratio?
 
Last edited:
Engineering news on Phys.org
The ratio that best meets the needs of the application. A good search term is the word optimal.

That answers the wrong question, then you need to more carefully word your question.
 
  • Like
  • Love
Likes   Reactions: Tom.G and russ_watters
About 6.5 to 1
 
  • Like
Likes   Reactions: russ_watters
https://roymech.org/Useful_Tables/Drive/Gears.html#Design said:
A single spur gear is generally selected to have a ratio range of between 1:1 and 1:6 with a pitch line velocity up to 25 m/s. [...] The minimum number of teeth on a gear with a normal pressure angle of 20 desgrees is 18.

The preferred number of teeth are as follows
12 13 14 15 16 18 20 22 24 25 28 30 32 34 38 40 45 50 54 60
64 70 72 75 80 84 90 96 100 120 140 150 180 200 220 250
 
  • Like
Likes   Reactions: Lnewqban
The p/q ratio should involve integers p and q that do not share common factors, so the gears will wear evenly, with a "hunting tooth".
 

Similar threads

Replies
2
Views
3K
  • · Replies 7 ·
Replies
7
Views
3K
Replies
5
Views
2K
  • · Replies 10 ·
Replies
10
Views
2K
  • · Replies 8 ·
Replies
8
Views
2K
  • · Replies 3 ·
Replies
3
Views
1K
  • · Replies 16 ·
Replies
16
Views
2K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 9 ·
Replies
9
Views
3K
Replies
3
Views
2K