Strain Gauge Tutorial: Selection & Tradeoffs

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SUMMARY

This discussion provides a comprehensive tutorial on selecting and utilizing strain gauges, emphasizing the tradeoffs associated with different sizes. Key resources include Vishay's strain gauge knowledge base and the document "Strain Gage Selection (TN-505)." A practical example is presented involving a test specimen made from 0.75mm aluminum, designed to measure uniaxial force while adhering to Saint-Venant's principle for effective stress dissipation. The discussion also notes the importance of gauge length and specimen design in achieving accurate measurements.

PREREQUISITES
  • Understanding of strain gauge principles
  • Familiarity with uniaxial force measurement techniques
  • Knowledge of Saint-Venant's principle
  • Basic machining skills for specimen preparation
NEXT STEPS
  • Research Vishay's strain gauge knowledge base for advanced selection criteria
  • Explore the implications of gauge length on measurement accuracy
  • Learn about the effects of specimen geometry on strain gauge performance
  • Investigate best practices for machining test specimens for strain gauge applications
USEFUL FOR

Engineers, researchers, and technicians involved in mechanical testing, particularly those focused on strain gauge applications and uniaxial force measurements.

Cyrus
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This is a very good little tutorial on how to use strain gauges and the tradeoffs found by using different sizes.


http://www.abacus.co.uk/jkcm/cache/fl0008816.jpg


http://signalprocessing.prosig.com/FatigueTesting/strain-gauge-close.jpg​
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http://www.vishay.com/strain-gages/knowledge-base-list/technotes-list/

This one is a particularly good general purpose strain gauge document:

Strain Gage Selection (TN-505)
 
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I made a test specimen to measure uniaxial force. It's basically a long strip of .75mm aluminum. The area reduction at the test section was made such that adequate strain is available to make measurements. The filet was made to accommodate the reduction in area. The gauge length was such that the stress dissipates (due to Saint-Venant's principle) by the time it gets to the strain gauge. The test specimen was made on a end mill.

http://img187.imageshack.us/img187/2460/pict0381tn9.jpg

I probably should have chamfered the edges, but it isn't going to change anything and not worth the time and effort.
 
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