Theoretical pH of manufactured product

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SUMMARY

The discussion centers on calculating the theoretical pH of a manufactured product containing 66.4% propionic acid and 5.35% ammonia, with a total build weight of 24166.246 KG. The propionic acid is at the high end of the specification, while ammonia is at the low end. The mixture is described as having a high ionic strength, complicating reliable pH calculations. The expected pH range is estimated to be between 4 and 5, indicating that the product is out of specification for pH.

PREREQUISITES
  • Understanding of acid-base chemistry, particularly the behavior of propionic acid and ammonia.
  • Familiarity with pH calculation methods in complex mixtures.
  • Knowledge of Kjeldahl distillation and titration techniques.
  • Experience with ionic strength and its effects on pH measurements.
NEXT STEPS
  • Research the pH calculation for mixtures of weak acids and weak bases.
  • Learn about the effects of ionic strength on pH accuracy.
  • Explore advanced titration techniques for complex solutions.
  • Investigate the properties and behavior of propionic acid in aqueous solutions.
USEFUL FOR

This discussion is beneficial for chemical engineers, manufacturing specialists, and quality control analysts involved in product formulation and pH optimization in industrial settings.

kp2171
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Need urgent help with a manufacturing problem.

Our company built a product that is testing in spec for propionic acid and ammonia, but out of spec for pH. Desperate for this answer.

The total product build is 24166.246 KG.

The amount of propionic acid added is 15949.723 KG, which puts us at 66% prop by formulation. GC testing gave 66.4%

The ammonia source is anhydrous ammonia that is supposed to be delivered at 1329.144 KG for 5.5% in the build via kjeldahl distillation and titration. Testing gave us 5.35.

Prop is in spec but on the high end, ammonia is in spec on the low end, and pH is just out of spec high. I cannot add any prop acid in without risking kicking it out of spec.

I NEED to know... what is the theoretical pH of the above build... with 66.4% prop acid (assume 100% even though is 99.5%+) with 5.35% ammonia?

Thanks so much in advance.

This isn't about grades for me. I'm trying to help a plant that has had big problems keep open. That means paychecks.

If you can't help me, please kick me in the right direction?

I've got about 16 hours to figure this out before all heck breaks loose.

Feel free to call me Drama Queen.
 
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If I understand what you wrote correctly, your mixture contains just about 40% of water? If so, what you have is a concentrated soup with a very high ionic strength, I doubt anyone would be able to calculate reliable value of pH. I would expect something between 4 and 5.
 

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