To calculate torque/power/rpm required

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SUMMARY

To calculate the torque, power, and RPM required to lift a 5 kg load vertically by 150 mm in 10 seconds, one must first determine the linear speed profile, which can be triangular, trapezoidal, or harmonic. The force required to move the mass must account for gravity, inertia, and friction. The torque can be calculated using the formula T = F X r, where r is the radius of the pulley. It is essential to de-rate the calculated torque by considering motor efficiency, cable slippage, and other loss factors.

PREREQUISITES
  • Understanding of linear motion and speed profiles
  • Knowledge of torque calculations and formulas
  • Familiarity with motor efficiency and loss factors
  • Basic principles of physics, particularly force and gravity
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  • Research linear speed profiles: triangular, trapezoidal, and harmonic
  • Learn about torque calculations and the implications of pulley radius
  • Study motor efficiency and how to account for losses in mechanical systems
  • Explore practical applications of force analysis in lifting mechanisms
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Engineers, mechanical designers, and hobbyists involved in robotics or automation who need to calculate the necessary torque and power for lifting mechanisms.

barrygold
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Dear All.

I need to calculate torque/power/rpm required to
lift a 5 kg. load 150 mm. vertically in 10 seconds.

I plan on using a 2mm cable wound round a 20 mm diameter drum connected
to the shaft of a 6 volt dc. gear motor.

Thanks in advance and best regards.

Barrygold.
 

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You must make some decisions on how you want to move that mass. If you are asking only for torque, then you have infinite possibilities of a solution.

Determine how fast you must move that mass linearly.
Triangular speed profile?
Trapezoidal speed profile?
Harmonic speed profile?

Setting these will determine the force required to move that mass from rest to terminal speed. Be sure to account for gravity effects on the mass in addition to force required to overcome inertia, friction, everything else.

This analysis will provide you witih peak force required to accelerate and move the mass linearly the required distance in the required amount of time.

Torque required is T = F X r (r = pulley radius). De-rate this by motor / gearmotor efficiency, cable slippage, any other loss factors.
 

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