Why metals are often used in the form of alloys?

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SUMMARY

Metals are predominantly used in the form of alloys due to their enhanced mechanical properties and corrosion resistance. Key reasons for alloying include improved strength, ductility, density, and thermal/electrical conductivity. For instance, high carbon steel is a notable iron alloy that significantly increases strength, while Wood's metal, an alloy of Bismuth, lead, tin, and cadmium, melts at a low temperature of 158 degrees Fahrenheit. Resources such as ASM International's Metals Handbook and MatWeb provide essential data on alloy properties and standards.

PREREQUISITES
  • Understanding of alloy composition and properties
  • Familiarity with mechanical properties like strength and ductility
  • Knowledge of corrosion resistance in materials
  • Awareness of thermomechanical processing effects on alloys
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  • Research the properties of Wood's metal and its applications
  • Explore the role of high carbon steel in construction and manufacturing
  • Learn about the standards set by ASTM and SAE for alloy specifications
  • Investigate the impact of thermomechanical processing on alloy performance
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Materials scientists, metallurgists, engineers, and anyone involved in the development and application of metal alloys will benefit from this discussion.

little princess
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Why metals are often used in the form of alloys? Is that becuz the metals become stronger only...or there r other reasons.
 
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Strength is often the most important reason for alloying, but there are several other properties that can also be tuned by alloying, such as : density, ductility, corrosion resistance, melting point, wear resistance, elastic modulus, machinability, thermal/electrical conductivity (and several others).
 
Wood's metal is a metal alloy that melts at an astonishingly low temprature, about 158 degrees Farenheit, it is an alloy of Bismuth, lead, tin, and cadmium.
Iron alloys like high carbon steel make them stronger.
Silicon alloys of Si and P along with Si and B are used together to make conventional solar panels.
 
Gold is alloyed with copper because copper is cheaper (less expensive).

Mechanical properties (strength, fracture toughness, hardness . . .) and corrosion resistance are the two main reasons that metals are alloyed. Interestingly, an alloy composition which is great for strength may not be great for corrosion, and vice versa.
 
There must be a standard reference for properties of alloys?
 
On-line there is MatWeb.

I use ASM International's Metals Handbook, Desk Addition.

For detailed information, I'll go a particular standard from ASTM or SAE or other technical society responsible for that material. However, in many cases, the alloy properties are based on fully annealed material. Cold worked material will have greater strength and less ductility.

Also, if one looks at alloy composition, one will notice a range for the portions of principal alloying elements and usually an upper limit for 'impurities'. Mechanical properties, such as fracture toughness, and corrosion can vary significantly with composition variations, particularly when variations in thermomechanical schedules introduced. Thermophysical properties are less affected.
 

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