How Does Fluid Viscosity Affect Bearing Wear in Lubricated Systems?

In summary, the conversation discusses the relationship between the viscosity of a liquid and the fatigue wear of bearings. The use of a metering device to lubricate the bearings with the flow of liquid is mentioned, along with the possibility of using a formula to incorporate the pressure difference and viscosity to determine wear on the bearings. However, it is suggested that an experimental approach may be necessary to accurately quantify bearing wear. Additionally, lubricant selection is typically based on the load factor, and there are existing formulas for calculating bearing and lubricant life. The conversation also raises the question of how the viscosity of the pumped fluid affects the force on the bearings when the force is perpendicular to the shaft.
  • #1
meterman
5
0
Is there a way to relate the viscosity of a liquid to the fatigue wear of a bearing. The bearings are lubricated with the flow of liquid through the metering devise. The flow of liquid creates a perpendicular force on a shaft with carbon bearings on each end. Is there a formula that I can use that will incorporate the pressure difference in the flow of liquid and the viscosity of the liquid to help me figure out the wear on the carbon bearings
 
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  • #2
I really don't know. Usually mechanical engineers tends to write down these subjects (and a lot of others) in tables or graphics adjunted with the bearings.

An analytical formulation has to involve the pressure, viscosity and wear to fatigue. Hidrodinamic equations can give you the lifting force exerted as a function of P and the viscosity, but relating this force with fatigue is more complex. It would to be done experimentally.

Sorry, I cannot help you so much. Maybe try to contact with the bearing manufacturer.
 
  • #3
I am not aware of any method to quantify bearing wear on such a basis. Lubricant selection is typically based on the load factor which will tell you how much shear strength [viscosity] is needed to prevent metal to metal contact. This may not be helpful, but, there are formulas for calculation bearing and lubricant life.
http://www.noria.com/learning_center/category_article.asp?articleid=537&relatedbookgroup=OilAnalysis
http://www.bearingsindustry.com/aboutbearing/life.htm
 
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  • #4
How does the viscosity of the fluid being pumped through the meter affect the force on the bearings, if the force is perpendicular to the shaft with bearings on each end?
 

1. What is bearing wear calculation?

Bearing wear calculation is the process of determining the amount of material that has been worn away from a bearing due to friction and other factors. It is an important aspect of bearing maintenance and can help predict the lifespan of a bearing.

2. Why is bearing wear calculation important?

Bearing wear calculation is important because it can help identify potential issues with a bearing and allow for proactive maintenance to prevent failures. It can also help optimize bearing design and selection for different applications.

3. How is bearing wear calculated?

Bearing wear can be calculated by measuring the difference in bearing dimensions before and after use, or by using specialized equipment such as wear debris analysis tools. The calculation may also take into account factors such as speed, load, and lubrication.

4. What are some common causes of bearing wear?

Bearing wear can be caused by various factors such as inadequate lubrication, improper installation, contamination, excessive load or speed, and material defects. The type and severity of wear can also vary depending on the type of bearing and its application.

5. How can bearing wear be prevented?

Bearing wear can be prevented by following proper maintenance and installation procedures, using high-quality bearings and lubricants, and regularly monitoring bearing performance. It is also important to address any potential issues such as misalignment or overloading that could contribute to wear.

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